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Saturn 5 Blueprints Safely in Storage
space.com ^ | 13 March 2000 | By Michael Paine

Posted on 01/08/2004 2:20:33 PM PST by Dead Dog

Saturn 5 Blueprints Safely in Storage

A NASA official has denied a claim made by a book author that blueprints for the mighty Saturn 5 rocket used to push Apollo astronauts to the moon were lost.

The denial came in response to a recent story in SPACE.com that reported on a claim John Lewis made in his 1996 book, Mining the Sky, that he went looking for the Saturn 5 blueprints a few years ago and concluded, incredibly, they had been "lost."

Paul Shawcross, from NASA's Office of Inspector General, came to the agency's defense in comments published on CCNet -- a scholarly electronic newsletter covering the threat of asteroids and comets. Shawcross said the Saturn 5 blueprints are held at the Marshall Space Flight Center on microfilm.

"There is no point in even contemplating trying to rebuild the Saturn 5 ... The real problem is the hundreds of thousands of parts that are simply not manufactured any more."

"The Federal Archives in East Point, Georgia, also has 2,900 cubic feet of Saturn documents," he said. "Rocketdyne has in its archives dozens of volumes from its Knowledge Retention Program. This effort was initiated in the late '60s to document every facet of F 1 and J 2 engine production to assist in any future restart."

Shawcross cautioned that rebuilding a Saturn 5 would require more than good blueprints.

"The problem in recreating the Saturn 5 is not finding the drawings, it is finding vendors who can supply mid-1960's vintage hardware," he wrote, "and the fact that the launch pads and vehicle assembly buildings have been converted to space shuttle use, so you have no place to launch from.

"By the time you redesign to accommodate available hardware and re-modify the launch pads, you may as well have started from scratch with a clean sheet design," he wrote.

In years past, rumors have abounded that in the 1970s the White House or Congress had the Saturn 5 plans destroyed "to prevent the technology from falling into the wrong hands".

That seems doubtful -- it would be a formidable terrorist group that decided to build a Saturn 5 to wreak havoc on the world, or build a lunar base. Also, by the1970s, the Soviets apparently had given up on the race to the moon.

Geoffrey Hughes from the Rotary Rocket Company supported Shawcross's view.

"There is no point in even contemplating trying to rebuild the Saturn 5," he said. "Having a complete set of Saturn 5 blueprints would do us no good whatsoever. True, we would still be able to bend the big pieces of metal fairly easily. But they are not the problem.

"The real problem is the hundreds of thousands of other parts, some as apparently insignificant as a bolt or a washer, that are simply not manufactured any more. Everything would have to be redone. So a simple rebuild would be impossible. The only real answer would be to start from scratch and build anew using modern parts and processes. Yet another immense challenge!"

It turns out that NASA is taking on that challenge, but not necessarily to chase asteroids.

Engineers at NASA's Marshall Space Flight Center are working on designs for a new giant launch vehicle called Magnum. It would use a curious mix of Russian rocket engines -- derived from the abandoned Soviet Energia rocket program -- and newly developed strap-on, liquid-fueled boosters that would first be tested out on space shuttles.

The Magnum would use the space shuttle launch facilities at Cape Canaveral and could launch 80 tons (81,280 kilograms) of payload into low Earth orbit (LEO). This compares with around 20 tons (20,320 kilograms) for the piloted space shuttle, and for un-piloted vehicles like the U.S.' Titan 4-B and the European Space Agency's Ariane 5. Its lift capacity, however, would be less than the 100 tons (101,600 kilograms) that the Saturn 5 and Energia could manage.


TOPICS: Culture/Society
KEYWORDS: apollo; f1; f1b; moon; moonlandings; nasa; prattwhitney; pwr; pyrios; rocket; rocketdyne; saturn5; saturnv; space; spaceexploration; wernervonbraun
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I really question the nay sayers when it comes to restarting Saturn V production. I mean come-on...out of production washers? They are all probably Mil, NAS, or AN crap anyway...if not the manufactures used their own proprietary stuff..that has approved substitutions.

I like the idea of using the F-1 powerd first stage with a SSME powered second and third. This old bird was build modular, and hell for stout. IIRC, the F-1s were over engineered to the point of having a 13 flight life..if they could have been returned.

1 posted on 01/08/2004 2:20:35 PM PST by Dead Dog
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2 posted on 01/08/2004 2:22:56 PM PST by Support Free Republic (I'd rather be sleeping. Let's get this over with so I can go back to sleep!)
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To: Dead Dog
Engineers at NASA's Marshall Space Flight Center are working on designs for a new giant launch vehicle called Magnum.

Built out of old Ferrari parts, obviously. Will the launch platform be in Hawaii?

3 posted on 01/08/2004 2:24:50 PM PST by Johnny_Cipher ("... and twenty thousand bucks to complete my robot. My GIRL robot.")
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To: Dead Dog
I really question the nay sayers when it comes to restarting Saturn V production. I mean come-on...out of production washers?

Yes.

Out-of-production LOTS of things.

To give you an idea how bad this can get, an officer on a battleship (IIRC, it was the New Jersey) in the 1980s contacted the manufacturer of the emergency diesel, by looking at the nameplate, finding the company, and tracing the subsequent fictitious-name records.

The company told him "We never built diesels."

They are all probably Mil, NAS, or AN crap anyway...if not the manufactures used their own proprietary stuff..that has approved substitutions.

Congratulations. It's a configuration change, and must be tested all the way through--EACH time. You can't make a wholesale changeout like that.

4 posted on 01/08/2004 2:25:07 PM PST by Poohbah ("Beware the fury of a patient man" -- John Dryden)
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To: RightWhale; Professional Engineer; aBootes
To The Moon Bump.
5 posted on 01/08/2004 2:25:24 PM PST by Dead Dog
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To: Dead Dog
This story is four years old. I didn't notice at first, although I thought it was strange they were reacting to a 1996 book. The giveaway was quoting Geoff Hughes, from Rotary Rocket, a long defunct company. d.o.l. Criminal Number 18F
6 posted on 01/08/2004 2:25:42 PM PST by Criminal Number 18F
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To: Dead Dog
What? Assemble that pile again? Got to be kidding.
7 posted on 01/08/2004 2:29:28 PM PST by RightWhale (Repeal the Law of the Excluded Middle)
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To: Dead Dog
WoaoaoaaoaoHH!!! Stop the gosh-darned presses!! We still have the Saturn V prints!? This isn't hugh, it isn't even merely HUGE, It's:

GIGANTIC!!!

I'm with you - substitutes/retools to get the parts we would need is not be that hard. Spending the money to scrub the requirements to get the hardware converted from 1960's tech to 2003 tech would be nigh-insignificant in comparison to ground-up development. It was a watershed of new ideas and was a system built to do a lot, reclaiming it's capability would be outstanding.

Ahh!! Man, I'll all in a tizzy about this!
8 posted on 01/08/2004 2:30:06 PM PST by Frank_Discussion (May the wings of Liberty never lose a feather!)
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To: Dead Dog
Engineers at NASA's Marshall Space Flight Center are working on designs for a new giant launch vehicle called Magnum. It ... could launch 80 tons (81,280 kilograms) of payload into low Earth orbit (LEO). This compares with around 20 tons (20,320 kilograms) for the piloted space shuttle... Its lift capacity, however, would be less than the 100 tons (101,600 kilograms) that the Saturn 5 and Energia could manage.

So in spite of starting from scratch, they still can't manage even to come close to equally Saturn 5's lift capability from 40 years ago. Too many years of Dan Goldin (A FOB) must have really wreaked havoc on NASA.

9 posted on 01/08/2004 2:31:12 PM PST by FreedomCalls (It's the "Statue of Liberty," not the "Statue of Security.")
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To: RightWhale
Whaddaya mean, "pile"? The Saturn V's may have been beasts, but they were GOOD beasts. Dropping their production lines off the cliff, as it were, in favor of Shuttle was monumentally stupid.
10 posted on 01/08/2004 2:32:52 PM PST by Frank_Discussion (May the wings of Liberty never lose a feather!)
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To: Dead Dog
I would be too stupid to destroy the Saturn 5 designs. They don't have to rebuild it. Just incorporate the best of Saturn 5 designs in future heavy lift vehicles.
11 posted on 01/08/2004 2:32:53 PM PST by demlosers (Light weight and flexible - radiation shielding is solved.)
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To: Dead Dog
One problem would be finding the needed vacuum tubes...maybe someone has an old console TV that could be raided?
12 posted on 01/08/2004 2:34:25 PM PST by Voltage
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To: Criminal Number 18F
Here at the house I have a photo album documenting the dismantlement of the LUT (Launch Umbilical Tower) which sat atop ML-1 (the Mobile Launcher that sent Apollo 11 to the moon).

While going through an abandoned trailer at the cape, I found the album in a trash barrel.

I also have the complete set of progress photos which document the conversion of ML-1 to MLP-3, used to launch the shuttles. Negatives, too.

I attemped to turn those all over to NASA, but they wouldn't accept them. So I simply took them home for safekeeping.

13 posted on 01/08/2004 2:35:18 PM PST by snopercod (Wishing y'all a prosperous, happy, and FREE new year!)
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To: FreedomCalls
they still can't manage even to come close to equally Saturn 5's lift capability

They could do even better if they had a mission requirement to lift so much. But there is no mission except Space Shuttle launches. Maybe Bush's new project guidelines will require some serious tonnage in orbit and on the moon. Then we'll see stuff.

14 posted on 01/08/2004 2:35:35 PM PST by RightWhale (Repeal the Law of the Excluded Middle)
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To: Poohbah; Dead Dog
Poobah is right. It isn't just that the parts aren't made anymore. In many cases the factory that made the part (or make the equipment that made the part) isn't even there anymore. Companies have merged, spun off, gone bankrupt, and laid off trained employees.
15 posted on 01/08/2004 2:36:02 PM PST by PAR35
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To: Poohbah
Don't get me wrong, I know it would be a huge expense, but to throw in AN hardware as an issue is a red herring.

All of that stuff is qual tested, most all of the systems have modern (lighter) equivelents. And to say EVERYTHING would need new qual tests isn't quite true. I would guess 90% of off the shelf substitutions could be qualified by similarity analysis to whatever standard the new system was tested to...probably the same Mil-Spec. ALL of this stuff is and was done by SCD.

It would be a major program, but I doubt it would be worse than starting over from scratch.
16 posted on 01/08/2004 2:38:44 PM PST by Dead Dog
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To: Frank_Discussion
Did I say pile? Sorry, meant to say stack Yeah, that's the ticket.

Let's see if we can upgrade some F-1 motors while we're at it. The Russians might like to help with that.

17 posted on 01/08/2004 2:39:07 PM PST by RightWhale (Repeal the Law of the Excluded Middle)
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To: Voltage
One problem would be finding the needed vacuum tubes...maybe someone has an old console TV that could be raided?

Just a couple of months ago, I gutted an old console TV. I wanted the cabinet, so chucked the guts.

Durn, If I'd only known.

18 posted on 01/08/2004 2:40:01 PM PST by Professional Engineer (The meek can have the Earth. I want the stars.)
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To: Dead Dog
All of that stuff is qual tested, most all of the systems have modern (lighter) equivelents.

Did you just say "lighter?"

Uh-oh. Weight and balance issues. Even MORE testing.

And to say EVERYTHING would need new qual tests isn't quite true.

If you're intending to man-rate the sucker, it will.

19 posted on 01/08/2004 2:40:49 PM PST by Poohbah ("Beware the fury of a patient man" -- John Dryden)
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To: demlosers
Really, The F-1s are all we need. To be overly allturistic, it's just a friggin tube loaded in column (with a bunch of vibration and sonic loads).

Some of the old timers at NASA said you felt it more than heard it. LOTS OF BASS!!
20 posted on 01/08/2004 2:42:22 PM PST by Dead Dog
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