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Military: New Aluminum Windows Stop .50-Caliber Bullet
LiveScience.com ^ | October 18th, 2005

Posted on 10/19/2005 8:34:32 PM PDT by Termite_Commander

A new type of transparent armor made of aluminum could one day replace glass in military vehicles.

The product is called aluminum oxynitride. It is being tested by the Army and the University of Dayton Research Institute in Ohio.

The material is a ceramic compound with a high compressive strength and durability, according to an Army statement issued this week. It performs better than the multilayered glass products currently in use, and its about half the weight. It is virtually scratch-resistant.

"The substance itself is light-years ahead of glass," said 1st Lt. Joseph La Monica, who heads the research.

Glass is still used in the new process, being sandwhiched between an outer layer of the polished aluminum oxynitride and a polymer backing.

.50-caliber test

In a test this summer, the product held up to a .50-caliber sniper's rifle with amor-piercing bullets. Traditional glass armor did not survive the test.

Officials hope the product will prove even more useful when considering more severe threats, such as explosives.

"The higher the threat, the more savings you're going to get," La Monica said. "With glass, to get the protection against higher threats, you have to keep building layers upon layers. But with [the new product], the material only needs to be increased a few millimeters."

"Achieving protection at lighter weights will allow the armor to be more easily integrated into vehicles," said Ron Hoffman, a researcher at University of Dayton Research Institute.

Cost vs. Durability

Time, blowing sand and other environmental factors degrade glass surfaces. The aluminum material is expected to retain its clarity for much longer.

"It all comes down to survivability and being able to see what's out there and to make decisions while having the added protection," Hoffman said.

The military is considering installing the aluminum windows on Humvees and low-flying, slower aircraft like the the C-130 Hercules.

The holdup for now is price.

Traditional transparent armor costs less than $4 per square inch. The aluminum oxynitride is now at least $10 per square inch. That price would come down with mass production. And the material's longevity would make it cost less than the initial price tag would indicate.

"It might cost more in the beginning, but it is going to cost less in the long run because you are going to have to replace it less," La Monica said.


TOPICS: Foreign Affairs; News/Current Events; War on Terror
KEYWORDS: aluminum; aluminumglass; aluminumwindows; banglist; clearaluminum; clearmetal; glassmetal; jamesdoohan; metalglass; miraclemetal; scotty; startrek; stopsbullets; transparentaluminum
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A couple other stories:

NASCAR Engineers Help Design New Combat Vehicle

Military Mulls Use of 'Star Trek' Weapons

Military Aims for High-Tech, Life-Like Limb Replacements

1 posted on 10/19/2005 8:34:33 PM PDT by Termite_Commander
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To: Termite_Commander

Transparent aluminum, just like Star Trek... IV was it?


2 posted on 10/19/2005 8:37:48 PM PDT by DTogo (I haven't left the GOP, the GOP left me.)
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To: Termite_Commander
Hopefully this stuff doesn't burn like std. aluminum alloy.
3 posted on 10/19/2005 8:38:19 PM PDT by D Rider
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To: DTogo

Captain, there be whales here. - Scotty.


4 posted on 10/19/2005 8:38:59 PM PDT by KingKongCobra (The "Donner Party" can just go eat themselves)
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To: Termite_Commander

Interesting! bump


5 posted on 10/19/2005 8:39:29 PM PDT by nralife
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To: Termite_Commander

They can have personal one man human movers and be boxed in as you pass through a dangerous areas.


6 posted on 10/19/2005 8:42:21 PM PDT by StuLongIsland
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To: Termite_Commander

"Hello computer"

7 posted on 10/19/2005 8:42:53 PM PDT by ClearCase_guy
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To: Termite_Commander
Transparent aluminum??? Didn't Scotty talk about that on Star Trek iv The Voyage Home?
8 posted on 10/19/2005 8:43:19 PM PDT by processing please hold (Islam and Christianity do not mix ----9-11 taught us that)
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To: Termite_Commander

9 posted on 10/19/2005 8:43:35 PM PDT by Brian Mosely (A government is a body of people -- usually notably ungoverned)
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To: pbrown

I can see there are alot of Star Trek fans on this thread. :-)


10 posted on 10/19/2005 8:44:56 PM PDT by processing please hold (Islam and Christianity do not mix ----9-11 taught us that)
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To: Termite_Commander

The paradox has begun.


11 posted on 10/19/2005 8:45:48 PM PDT by Delta 21 (MKC USCG-ret)
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To: KingKongCobra

computer...... LOL


12 posted on 10/19/2005 8:46:28 PM PDT by Waywardson (Carry on! Nothing equals the splendor!)
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To: D Rider
Hopefully this stuff doesn't burn like std. aluminum alloy.

It is already fully oxidized, so in a sense it has already been burned to the extent possible.

The US has been using transparent aluminum ceramics in very advanced weapon components for quite some time and our ability to fabricate it and work it has given us quite an advantage as this material has capabilities far outside the realm of any plausible substitute. It is nice to see that fabrication has become cheap enough for bulk product that they can use it in armor.

One of the other advantages this stuff has, beside being extremely tough and virtually impervious to all types of environmental damage, is that is transparent across a broad range of infrared as well visible light. One of the classical uses of it has been to protect the sensitive IR optical components of weapons operating under extreme environmental conditions -- think hypersonic terminal guidance where air friction alone is enough to ablate and melt most conventional materials.

13 posted on 10/19/2005 8:47:41 PM PDT by tortoise (All these moments lost in time, like tears in the rain.)
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To: Termite_Commander

Who makes it?


14 posted on 10/19/2005 8:48:46 PM PDT by Just Lori (Forgive your enemies, but never forget their names.)
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To: Termite_Commander
"The substance itself is light-years ahead of glass," said 1st Lt. Joseph La Monica, who heads the research.

Should a man who uses the term 'light-year' to describe a unit of time be in charge of research?

15 posted on 10/19/2005 8:50:07 PM PDT by opinionator
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To: Termite_Commander

bump


16 posted on 10/19/2005 8:51:15 PM PDT by Enterprise (The modern Democrat Party - a toxic stew of mental illness, cultism, and organized crime.)
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To: Waywardson

How do we know he didn't invent the bloody thing? - scotty


17 posted on 10/19/2005 8:51:50 PM PDT by KingKongCobra (The "Donner Party" can just go eat themselves)
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To: opinionator

light-years - LOL, good one.


18 posted on 10/19/2005 8:53:37 PM PDT by KingKongCobra (The "Donner Party" can just go eat themselves)
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To: Spanaway Lori
Chain Gun
19 posted on 10/19/2005 9:00:20 PM PDT by processing please hold (Islam and Christianity do not mix ----9-11 taught us that)
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To: Spanaway Lori
Try a google on the 2002 headline "Raytheon And Surmet To Develop & Market New Aluminum Oxynitride Products".

Not sure how many others, or if the two above are making the kind used in the article at the top of the thread...still, the title is suggestive.

20 posted on 10/19/2005 9:01:06 PM PDT by ReveBM
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