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Costly flaws found in Navy's top jet [Wing mechanism wear could halve flight hours]
Boston Globe ^ | May 17, 2007 | Bryan Bender

Posted on 05/19/2007 8:54:40 PM PDT by Excuse_My_Bellicosity

WASHINGTON -- Engineers have uncovered a flaw in the Navy's top fighter jet that could reduce by half the aircraft's advertised service life and potentially cost taxpayers hundreds of millions of dollars in repairs, according to Pentagon documents and military and industry officials.

A mechanism inside the wings of the F/A-18 Super Hornet, manufactured by Boeing Co. , is wearing out prematurely, prompting the Navy to order the company to make changes in the plane's production as well as retrofit several hundred planes already operating off the decks of Navy aircraft carriers, according to a Navy official.

Officials stressed that they are not considering whether to ground the workhorse jet, because the problem does not affect its operation. Still, the "fatigue life issue," if uncorrected, would drastically shorten the $50 million aircraft's life span from 6,000 flight hours to 3,000 hours, the documents warn.

(Excerpt) Read more at boston.com ...


TOPICS: Government; News/Current Events
KEYWORDS: navair
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could reduce by half the aircraft's advertised service life and potentially cost taxpayers hundreds of millions of dollars in repairs

That is the stupidest thing I've ever heard. The Navy was in such a damn hurry to field SuperHornets to replace the better Tomcats that they're just now finding all kinds of structural fatigue problems. Fatigue testing should've been COMPLETED before fielding the jet. As usual, nobody will get burned because the guy who authorized it probably did so just before retiring. That's usually how this sort of thing goes.

1 posted on 05/19/2007 8:54:43 PM PDT by Excuse_My_Bellicosity
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To: Excuse_My_Bellicosity

Boeing better fix or give us a big refund!


2 posted on 05/19/2007 8:56:55 PM PDT by miliantnutcase
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To: Excuse_My_Bellicosity

It’ll cost zero probably because the dems won’t see the point in spending the money on them.

Screw the military, more social programs for the illegals!


3 posted on 05/19/2007 8:57:09 PM PDT by Crazieman (The Democratic Party: Culture of Treason)
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To: miliantnutcase

I heard that. I’m damn sick of government paying contractors to fix screwups that are their own doing. It’s a Boeing problem, they need to fix it.


4 posted on 05/19/2007 8:58:15 PM PDT by Excuse_My_Bellicosity (Bad spellers of the world untie!!)
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To: Excuse_My_Bellicosity

So it’s not covered under warranty?


5 posted on 05/19/2007 8:59:38 PM PDT by SteveMcKing
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To: Excuse_My_Bellicosity

From what I have read, Boeing IS going to fix it and the fix is an inexpensive one.


6 posted on 05/19/2007 9:04:27 PM PDT by SeaHawkFan
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To: Excuse_My_Bellicosity

maybe the plan is to have the soon to be legal border jumpers fix them cheaper.


7 posted on 05/19/2007 9:06:21 PM PDT by SCHROLL
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To: Excuse_My_Bellicosity
While I agree with the parent poster than Super Tomcats would have had better overall performance, I know a Navy Captain that's flown both (he was in fact a Navy Test Pilot at one time), and he tells me the Super Bug is much better than it's critics make it out to be. He said that we really didn't have much of a choice, as the Toms were becoming a maintenance nightmare, and it was near impossible to put them back in production anyway since Dick Cheney ordered the tooling destroyed in 1991 (in anger at Grumman's proposed pricing for Super Toms, among other things).
8 posted on 05/19/2007 9:09:38 PM PDT by DesScorp
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To: Excuse_My_Bellicosity

That sucks. That really stinks. And the darn Lightning II is taking way too long to get on line.


9 posted on 05/19/2007 9:10:23 PM PDT by rjp2005 (Lord have mercy on us)
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To: Crazieman
"Screw the military, more social programs for the illegals!"

I fear you are right. The Liberal agenda is easy to understand, raise taxes, fund socialism and gun control so you can't do anything about it. Ever since the "Great Society" crap it has been the same.

10 posted on 05/19/2007 9:10:30 PM PDT by Tarpon
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To: Excuse_My_Bellicosity

So out of thousands of parts they find a design flaw that can be repaired. Thats a suprise?? Fighter aircraft are complex systems and every plane thats been through inventory has had similar issues.

The article also stated the plan has a planned lifespan of 6000 hours? Either its poorly written or completely false.

This plane is still cheaper than keeping the F14 in service. The F14 is a great aircraft but its time to retire Tom Cruise.


11 posted on 05/19/2007 9:12:28 PM PDT by driftdiver
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To: DesScorp
That’s the first time I’ve heard anyone say anything nice about any version of the Hornet. Though, with this latest problem I think I’ll still go with the consensus that it is a piece of crap.
12 posted on 05/19/2007 9:12:58 PM PDT by Moonman62 (The issue of whether cheap labor makes America great should have been settled by the Civil War.)
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To: SeaHawkFan
According to the article, it's going to cost the taxpayers hundreds of millions of dollars. Whether it's millions or pennies, the aircraft isn't meeting Boeing's fatigue spectrum. Therefore, Boeing needs to fix THEIR problem.
13 posted on 05/19/2007 9:14:17 PM PDT by Excuse_My_Bellicosity (Bad spellers of the world untie!!)
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To: driftdiver

They should have built new F14’s.


14 posted on 05/19/2007 9:14:33 PM PDT by Moonman62 (The issue of whether cheap labor makes America great should have been settled by the Civil War.)
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To: Moonman62

“They should have built new F14’s.”

Sure lets keep an airframe designed in the late 60s and into the 70s in the inventory.


15 posted on 05/19/2007 9:17:32 PM PDT by driftdiver
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To: rjp2005
"And the darn Lightning II is taking way too long to get on line."

That plane isn't the answer to the Navy's needs, and I fear it's going to turn out to be a disaster. Only aircraft specifically designed for Naval use are successful on carriers. Name one plane the Navy ever adapted from Air Force use? I can't. It's always the other way around...the USAF adopting Naval aircraft because of their excellent engineering...the F-4...the A-7...hell, even the A-1 Skyraider. Even USAF's greatest fighter of the Korean War, the F-86 Sabre, was adopted from the Navy's FJ-1 Fury.

Planes that are designed to be multi-service from the get go usually suck for at least one of the services (Hello, F-111B). The Navy needs it's own design.
16 posted on 05/19/2007 9:23:48 PM PDT by DesScorp
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To: driftdiver
They should have built new F14’s.

The key word being new.

Sure lets keep an airframe designed in the late 60s and into the 70s in the inventory.

A good design doesn't need much tweaking which was what the Tomcat 21, and the Attack Super Tomcat 21, aka ASF-14, were to be; enhancements and improvements to the original. Although some structural changes were proposed most of the work would have been new avionics and powerplants.

That being said, those buffoons at NAVAIR have struck again.

17 posted on 05/19/2007 9:48:48 PM PDT by A.A. Cunningham
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To: DesScorp
Your understanding and analysis is correct about the Tomcat being a maintenance nightmare because of Cheney's impulsive act of anger at Grumman. The Super Hornet is a great machine with multiple capabilities that replace virtually every other platform on the carrier hangar and flight deck. The engines and their capabilities are truly amazing and their offensive and defensive electronics are so far advanced that no potential adversary will be its equal for many years. Its dual combat roles of fleet defense/air-to-air and its close air support of Marines and army guys on the ground (in the FA-18F variant) will take us into the 2030 year range. In the tanker, ASW and recce missions it is both unmatched and efficient in replacement of several other platforms for single role performance.

The problem now under scrutiny is manageable and fixable and nothing to get one's knickers in a knot about.

18 posted on 05/19/2007 9:49:32 PM PDT by middie
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To: DesScorp

I left the aircraft business 35 years ago, I’m not exactly current, but maybe every one here ought to take a breath.

1. As far as “screwups” are concerned, fatigue is common in aircraft. For example, most airliners that you have ever flown in probably had growing fatigue cracks. I know this was true in my day. This is tolerable in readily inspectible components (e,g., wing planks in airliners) where design is redundant (failure of a single wing plank won’t be catastrophic). In this case, inspectors follow the progress of individual cracks and change out the planks at some point. Of course, three are parts that are hard to inspect and these are designed so cracks won’t initiate.

2. It’s my understanding that the F-18 has had heavier than expected use, which of course would exacerbate fatigue problems.

3. I realize that this is serious, but keep in mind that the posted article is from the NYT owned Boston Globe with another anonymous DOD source. They’re main interest is probably to divert defense money toward more pressing issues like relieving the plight of the left handed lesbian. (Or maybe it’s left handed guitar players).

Incidentally, wasn’t the F-14(Navy) pretty much an F-15 (Air Force) beefed up for carrier landings?


19 posted on 05/19/2007 10:19:34 PM PDT by haroldeveryman
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To: A.A. Cunningham

“That being said, those buffoons at NAVAIR have struck again.”

The F14 has thousands more parts than the Hornet. That increases the maintenance cost.

We’ll soon see substantially more use of unmanned aircraft to conduct missions. This will reduce the overall requirement for manned aircraft.

The Hornet is a good aircraft, cheaper and easier to maintain and accomplishes the mission.


20 posted on 05/19/2007 10:20:09 PM PDT by driftdiver
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To: DesScorp

The F-35 is the plane that is so good that the Navy can’t afford to be without it.

The F-35 was designed from the beginning to be used by US Navy, US Air Force, US Marines, and UK Royal Navy.

The FB-111 was the way it was because of the Navy requirements (internal weapons, ejection capsule, loiter time at a 600 mile distance from the carrier) that were promptly waived when Grumman began working on the F-14. Those were intended by the Navy to kill the FB-111 and the in depth intervention by the Department of Defense in Navy Weapons programs. It did.


21 posted on 05/19/2007 10:20:22 PM PDT by donmeaker (You may not be interested in War but War is interested in you.)
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To: miliantnutcase
Sounds like a warranty clainm and recalll notice to me.

And fix them soon, we ARE going to need them!

22 posted on 05/20/2007 1:09:18 AM PDT by Candor7
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To: rjp2005

The F22 assembly line was up and running in Lockheed Marietta in 1993.
They moved it to GD’s facility, and delayed purchases.
Originally 750+ planes were going to be bought.
I doubt we by 250 now.
Ike’s beware the military industrial complex statement is turning out to be true. Tons o bucks wasted on programs that die ... Remember Tacit Rainbow SAM suppresion missiles - thought not .. whats a billion here or there, Sgt York DIVAD .... A12 ..... The list goes on. How many planes in China’s air fleet? It seems right now we have enough to fight 1/2 a war and 1/4 a war somewhere else.


23 posted on 05/20/2007 1:35:57 AM PDT by Waverunner
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To: driftdiver
So out of thousands of parts they find a design flaw that can be repaired. Thats a suprise?? Fighter aircraft are complex systems and every plane thats been through inventory has had similar issues.

I believe that about the same point in its lifespan, F-14s were falling out of the sky left and right due to a variety of engine problems.

24 posted on 05/20/2007 2:04:57 AM PDT by Strategerist
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To: Excuse_My_Bellicosity

Thank ye Mr Cheney for destroying the F-14 program. Was the downgrade worth it?


25 posted on 05/20/2007 2:18:35 AM PDT by cva66snipe (Kool Aid! The popular American favorite drink now Made In Mexico. Pro-Open Borders? Drink Up!)
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To: driftdiver
Sure lets keep an airframe designed in the late 60s and into the 70s in the inventory.

Name me the Navy fighter that can out maneuver, carry more payload, longer mission range, and out run it. The money used to R&D the Hornet should have went into F-14 Avionics. We had the best airframe design for the job required. The Hornet was a significant downgrade.

26 posted on 05/20/2007 2:40:02 AM PDT by cva66snipe (Kool Aid! The popular American favorite drink now Made In Mexico. Pro-Open Borders? Drink Up!)
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To: cva66snipe

“Name me the Navy fighter that can out maneuver, carry more payload, longer mission range, and out run it.”

Thats nice but do we still need it? I’m all for military power and love military aircraft but there are other alternatives to the F14.


27 posted on 05/20/2007 6:52:27 AM PDT by driftdiver
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To: driftdiver

Yes, we still need aircraft that can fly the fleet defense mission. When the Chinese or Koreans start popping off cruise missiles at the carrier, the F-18s aren’t going to be able to defend the carrier like the F-14 could. The Hornets will run out of fuel trying to dash to where they need to be to take a shot. They don’t have fuel capacity or carry Phoenix missiles like the Tomcat did.


28 posted on 05/20/2007 7:50:53 AM PDT by Excuse_My_Bellicosity (Bad spellers of the world untie!!)
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To: Excuse_My_Bellicosity
Where's the Boston Globe Pantload Alert!?
29 posted on 05/20/2007 7:56:13 AM PDT by pabianice
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To: driftdiver
The article also stated the plan has a planned lifespan of 6000 hours? Either its poorly written or completely false

It does seem a little low (Grumman was giving 7500 hours on the F-14D, the plane that Cheney rehected in favour of the Super Hornet)

These days with aircraft in service 20-30 years, 6000 hours is not excessive. How many hours do you think the A-10s or the BUFFS have on the clock?

30 posted on 05/20/2007 7:56:39 AM PDT by Oztrich Boy (He was a great patriot, a humanitarian, a loyal friend - provided, of course, that he really is dead)
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To: donmeaker
The FB-111 was the way it was because of the Navy requirements (internal weapons, ejection capsule, loiter time at a 600 mile distance from the carrier) that were promptly waived when Grumman began working on the F-14. Those were intended by the Navy to kill the FB-111 and the in depth intervention by the Department of Defense in Navy Weapons programs. It did.

The Navy wanted loiter at 600 miles. The internal weapons and ejection capsule came from the need to carry a "special store" at low level to the east of the Federal German Republic. It was not a Navy requirement.

But because of Strange McNamara's insistance that the F-111B be based on the Air Force requirement, they added to the weight which made it overweight and underpowered for carrier use.

31 posted on 05/20/2007 8:12:27 AM PDT by Oztrich Boy (He was a great patriot, a humanitarian, a loyal friend - provided, of course, that he really is dead)
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To: Moonman62

All the fabrication tools for the F-14 were ordered destroyed by whom?


32 posted on 05/20/2007 8:18:43 AM PDT by DaveArk
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To: DaveArk

Cheney? If so he shouldn’t have done it. But in any case any new F14 would have had to be redesigned such as using modular components for easy maintenance like the F22 uses, while still retaining the characterics that made it a great aircraft.


33 posted on 05/20/2007 8:30:15 AM PDT by Moonman62 (The issue of whether cheap labor makes America great should have been settled by the Civil War.)
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To: Waverunner

Well it’s horrible, horrible timing as the Saudi, North African and European theatre is about 4-5 years away from busting open.


34 posted on 05/20/2007 10:33:58 AM PDT by rjp2005 (Lord have mercy on us)
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To: Waverunner
I guess there's little way around it - the air force always gets the predominant amount of priority, and it's become insanely costly to build new fighter craft the level that we want.

Just get the darn thing finished so we can spend a couple years working out all the bugs. Get 'er done.

35 posted on 05/20/2007 10:39:05 AM PDT by rjp2005 (Lord have mercy on us)
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To: Excuse_My_Bellicosity

The plane does and always has sucked.

Excuse makers and second besters are the only people who try and prop up this souped up “also ran”.

Now mind you, it is an American “also ran”. Therefore it is still one of the best in the World. But by normal [mine] American standards, it is whack.


36 posted on 05/20/2007 11:15:41 AM PDT by VaBthang4 ("He Who Watches Over Israel Will Neither Slumber Nor Sleep")
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To: driftdiver
"Sure lets keep an airframe designed in the late 60s and into the 70s in the inventory."

You mean like the F-18? It's first flight was in 1974 and it's first year in service was not until 1983.

37 posted on 05/20/2007 11:33:59 AM PDT by VaBthang4 ("He Who Watches Over Israel Will Neither Slumber Nor Sleep")
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To: haroldeveryman
Negative...

In initially choosing this piece of crap, the Navy avoided Congress' directions [oversight] by straight up lying to them, saying that the winner of the competition [F-16] was not carrier capable. The F-16 could've easily been made carrier capable. Regardless, they developed the losing aircraft.

They took the light, cheap YF-17 and jammed it with tech and weight, in turn producing an F-18 that had less maneuverability, less acceleration, and range no better than the 1952-vintage A-4, and cost almost three times as much as the F-16.

Since then they have constantly been tweaking this pig, vainly attempting to make something out of it. In 92' the Navy asked for more loot to "modify" the F-18 as the F-18E/F. But in reality this was funding for a brand-new aircraft, designed to get back to the original congressional requirements.

This plane sucks.

38 posted on 05/20/2007 11:38:10 AM PDT by VaBthang4 ("He Who Watches Over Israel Will Neither Slumber Nor Sleep")
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To: driftdiver
Thats nice but do we still need it? I’m all for military power and love military aircraft but there are other alternatives to the F14.

The only Tomcats we lost were die to pilot error. We did have quite a few A-6's mysteriously drop at about 1-5 miles after launch though. The F-14 was and put us against any Navy fighter still is the top fighter. This is just another bad choice like grounding the S-3 Vikings. In my four year on a carrier I don't know of one time the Tomcat on alert failed to launch. When you have an enemy craft approaching speed and time matters and every second counts keeping the plane away from the ship.

39 posted on 05/20/2007 12:13:52 PM PDT by cva66snipe (Kool Aid! The popular American favorite drink now Made In Mexico. Pro-Open Borders? Drink Up!)
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To: Vroomfondel; SC Swamp Fox; Fred Hayek; NY Attitude; P3_Acoustic; Bean Counter; investigateworld; ...
SONOBUOY PING!

Photobucket - Video and Image Hosting

Post or FReepmail me if you wish to be enlisted in or discharged from the Navair Pinglist.
This is a medium volume pinglist.

40 posted on 05/20/2007 1:33:18 PM PDT by magslinger (Be wary of strong drink. It can make you shoot at tax collectors. And miss. R.A.Heinlein)
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To: Tarpon
The Liberal agenda is easy to understand, raise taxes, fund socialism and gun control so you can't do anything about it.

Off the thread, but I gotta vent: With the 20 million new democrat voters about to be added, our "ability to do anything about it" is ended, perhaps permanently.

41 posted on 05/20/2007 4:35:55 PM PDT by doorgunner69
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To: Oztrich Boy

The really odd thing was the Air Force wanted a subsonic bomber. The Navy wanted a supersonic fighter. The requirement for supersonic flight drives a requirement for a thick, heavy rigid skin.

Of course the Navy also requred a keelson, rather than the lighter skin-stringer structure favored by the Air Force.


42 posted on 05/20/2007 8:26:29 PM PDT by donmeaker (You may not be interested in War but War is interested in you.)
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To: VaBthang4

That must be why countries that don’t get US aid buy the F-18, rather than the F-16, and are pleased to pay twice the price of the F-16.


43 posted on 05/20/2007 8:28:51 PM PDT by donmeaker (You may not be interested in War but War is interested in you.)
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To: cva66snipe

The key point of the F/A-18 was the dual capability. The Navy went from Defense Only F-14s and Offense Only A-6 aircraft to a dual mission aircraft. All the aircraft can play defense where there is a high threat, and all can play offense to exploit enemy weakness.


44 posted on 05/20/2007 8:33:15 PM PDT by donmeaker (You may not be interested in War but War is interested in you.)
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To: VaBthang4

You are confusing the YF-17 and the F/A-18.


45 posted on 05/20/2007 8:36:09 PM PDT by donmeaker (You may not be interested in War but War is interested in you.)
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To: Oztrich Boy

Just for comparison? What is the loiter time of the F-14 at 600 miles from the carrier?


46 posted on 05/20/2007 8:38:09 PM PDT by donmeaker (You may not be interested in War but War is interested in you.)
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To: Excuse_My_Bellicosity
[Wing mechanism wear could halve flight hours]

Since when has getting there in half the time expected become a bad thing?

47 posted on 05/20/2007 8:40:35 PM PDT by Revolting cat! (We all need someone we can bleed on...)
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To: Excuse_My_Bellicosity

“Great new plane! (F18) Not as fast! Can’t carry as much! Less range!”


48 posted on 05/20/2007 8:42:43 PM PDT by 185JHP ( "The thing thou purposest shall come to pass: And over all thy ways the light shall shine.")
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To: donmeaker

But can it do this? LOL

49 posted on 05/20/2007 9:00:52 PM PDT by cva66snipe (Kool Aid! The popular American favorite drink now Made In Mexico. Pro-Open Borders? Drink Up!)
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To: cva66snipe

Guess what: C-130s have landed on carriers, and the F-14 carries less. Obviously the F-14 is a very inferior aircraft.

See, just by comparing two aircraft you can prove what ever you want.

Fact is: The Phoenix was compromised by Iran and never recovered their full potency after the countermeasures were developed by the Soviet Union. Sad but true. I love the AWG-9 but the world changed to Medium PRF radars for good reasons.

Do you know the spotting factor for the F-14 and A-6? Compared to the F-18?


50 posted on 05/20/2007 9:32:45 PM PDT by donmeaker (You may not be interested in War but War is interested in you.)
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