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Potential Flaw Found in Design of Fallen Bridge
NY Times ^ | August 9, 2007 | MONICA DAVEY and MATTHEW L. WALD

Posted on 08/08/2007 7:59:09 PM PDT by neverdem

MINNEAPOLIS, Aug. 8 — Investigators have found what may be a design flaw in the bridge that collapsed here a week ago, in the steel parts that connect girders, raising safety concerns for other bridges around the country, federal officials said on Wednesday.

The Federal Highway Administration swiftly responded by urging all states to take extra care with how much weight they place on bridges of any design when sending construction crews to work on them. Crews were doing work on the deck of the Interstate 35W bridge here when it gave way, hurling rush-hour traffic into the Mississippi River and killing at least five people.

The National Transportation Safety Board’s investigation is months from completion, and officials in Washington said they were still working to confirm the design flaw in the so-called gusset plates and what, if any, role they had in the collapse.

Still, in making public their suspicion about a flaw, the investigators were signaling they considered it a potentially crucial discovery and also a safety concern for other bridges. Gusset plates are used in the construction of many bridges, not just those with a similar design to the one here.

“Given the questions being raised by the N.T.S.B., it is vital that states remain mindful of the extra weight construction projects place on bridges,” Secretary of Transportation Mary E. Peters said in a statement issued late Wednesday.

Since the collapse, the concern among investigators has focused on “fracture critical” bridges, which can collapse if even a single part fails. But neither the safety board nor the federal Department of Transportation on Wednesday singled out any particular design of bridge in raising its new concerns about gusset plates and the weight of construction equipment.

Concerns about the plates emerged not from the waters of the Mississippi River...

(Excerpt) Read more at nytimes.com ...


TOPICS: Front Page News; Government; News/Current Events; Technical; US: Minnesota
KEYWORDS: 35w; bridges; civilengineering; collapsedbridge; designflaw; engineering; engineeringdisasters; minneapolis; ntsb
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1 posted on 08/08/2007 7:59:13 PM PDT by neverdem
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To: neverdem

President Bush screwed up the design of this bridge.


2 posted on 08/08/2007 8:03:16 PM PDT by There You Go Again
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To: neverdem

So is this the theory of Unintelligent Design?


3 posted on 08/08/2007 8:06:15 PM PDT by arderkrag (Libertarian Nutcase (Political Compass Coordinates: 9.00, -2.62 - www.politicalcompass.org))
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To: neverdem

I cannot believe this outfit is still around. I remember watching them testify during that roll over and tire flap. Clinton nominated a beauty Kay Bailey to head it, but McCain found she had hidden a $10,000 donation to Dems. Later she showed up on NBC claiming to be a terrorism expert at the Pentagon. I described this to my brother one night and he looked her up. Sure enough Dr Bailey is a master of psychobabble, a shrink at Georgetown.


4 posted on 08/08/2007 8:07:56 PM PDT by ClaireSolt (Have you have gotten mixed up in a mish-masher?)
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To: neverdem

Why would both ends of the expanse collapse simultaneously, and boom! fall instantly?


5 posted on 08/08/2007 8:09:12 PM PDT by Paperdoll ( Vote for Duncan Hunter in the Primaries for America's sake!)
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To: neverdem

http://www.freerepublic.com/focus/f-news/1878502/posts


6 posted on 08/08/2007 8:10:05 PM PDT by jiggyboy (Ten per cent of poll respondents are either lying or insane)
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To: ClaireSolt
psychobabble
terrorism

What's the difference?
7 posted on 08/08/2007 8:10:37 PM PDT by arderkrag (Libertarian Nutcase (Political Compass Coordinates: 9.00, -2.62 - www.politicalcompass.org))
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To: jiggyboy

related story, not a “dup post” flame


8 posted on 08/08/2007 8:11:01 PM PDT by jiggyboy (Ten per cent of poll respondents are either lying or insane)
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To: neverdem
Investigators have found what may be a design flaw in the bridge that collapsed here a week ago, in the steel parts that connect girders, raising safety concerns for other bridges around the country, federal officials said on Wednesday.

Grab your wallet and hang on tightly to it while the carnival ride makes you dizzy and nauseous.

9 posted on 08/08/2007 8:12:41 PM PDT by EGPWS (Trust in God, question everyone else)
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To: Paperdoll

One side started to fall first. Judging from the wreckage, both sides failed at approximately the same place, the second side being WAY overloaded trying to hold up both sides.


10 posted on 08/08/2007 8:12:59 PM PDT by Paladin2 (Islam is the religion of violins, NOT peas.)
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To: neverdem

RUSTED gusset plates.


11 posted on 08/08/2007 8:13:51 PM PDT by Paladin2 (Islam is the religion of violins, NOT peas.)
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To: jiggyboy

Thanks for the link.


12 posted on 08/08/2007 8:19:24 PM PDT by neverdem (Call talk radio. We need a Constitutional Amendment for Congressional term limits. Let's Roll!)
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To: Paladin2
One side started to fall first.

Inertia from the Earth's rotation while Sun spots were at a peak while almost all of our naval fleet deported for Iran to attack.

Not only that but the lunar cycle was at it's optimal for bridge destruction.

13 posted on 08/08/2007 8:20:22 PM PDT by EGPWS (Trust in God, question everyone else)
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To: Paladin2

I am hearing that this possible area of flawed designed was brought to the NTSB’s attention by the engineering firm hired by the State after the accident. And as the article says, these gusset plates are used in bridges and structures of all kinds and sizes all over the country.

Also pointing to the 100 or so tons of rock dumped on the bridge as part of the construction going on.


14 posted on 08/08/2007 8:21:08 PM PDT by crazyshrink
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To: neverdem
Potential Flaw Found in Design of Fallen Bridge

I'm thinking it's a little late for it to be a "potential" flaw.

15 posted on 08/08/2007 8:23:46 PM PDT by JennysCool ("The urge to save humanity is almost always a false front for the urge to rule." -Mencken)
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To: crazyshrink

One 18 wheeler = 80,000 lb —> 4 tons. 8 lane Interstate bridge can’t handle 25 trucks at GVW? ( or 50 trucks as half of the lanes were closed). 100 tons shouldn’t be too bad if spread out some.


16 posted on 08/08/2007 8:26:35 PM PDT by Paladin2 (Islam is the religion of violins, NOT peas.)
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To: EGPWS

You’ve watched the video I assume?


17 posted on 08/08/2007 8:27:52 PM PDT by Paladin2 (Islam is the religion of violins, NOT peas.)
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To: Paladin2

80,000 lbs = 40 tons


18 posted on 08/08/2007 8:30:34 PM PDT by vigilante2 (Thank You Troops)
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To: Paladin2

I agree with you, just adding info from other sources. Jack hammer use was also brought up. There is lots of info yet to come but this new theory of understrength gussets makes the most sense of anything i have heard up until now.

I went down to MPLS today for dr appt. Couldnt bring myself to go 6 more blocks to look at the wreckage. Might regret that in future I spose.


19 posted on 08/08/2007 8:31:02 PM PDT by crazyshrink
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To: Paladin2
Poor writing or explaining -- the 100 tons was not spread out -- the rock was sitting in Dump Trucks all parked in a line (you can see the line of full dump trucks in some of the pictures.)

add to that , that the workers were jackhammering the concrete in the same place, and things start to fall into place (no pun intended).

Weak gusset plates, excessive weight contained in one area, and jackhammers vibrating those plates with all that weight on them.

20 posted on 08/08/2007 8:31:39 PM PDT by commish (Freedom tastes sweetest to those who have fought to protect it.)
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To: Paperdoll
"Why would both ends of the expanse collapse simultaneously, and boom! fall instantly?"

They did not fall simultaneously. In fact, the north side didn't collapse until a full quarter-minute (15 seconds) after the south end started falling. This is shown clearly on a surveillance video of the collapsw (looking toward the north shore).

21 posted on 08/08/2007 8:32:58 PM PDT by TXnMA ("Allah": Satan's current alias...)
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To: commish

I didnt hear how the rocks were distrubuted. I didnt see more than one truck on that center section of the bridge that went down first. I assume some had already been dumped in the non traffic lane.


22 posted on 08/08/2007 8:34:49 PM PDT by crazyshrink
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To: Paladin2
You’ve watched the video I assume?

I watched what happened.

23 posted on 08/08/2007 8:34:49 PM PDT by EGPWS (Trust in God, question everyone else)
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To: crazyshrink

I’ll have to find the picture I saw..it is of a section that has 4 or 5 dump trucks all together and you can see that the beds are filled. Unless I am misremembering (tm) — which becomes much more frequent these days. ;-)


24 posted on 08/08/2007 8:37:16 PM PDT by commish (Freedom tastes sweetest to those who have fought to protect it.)
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To: TXnMA

The center section let loose on one end and I assume the weight caused the other end to let go quickly. The other sections of the non redundant bridge fall back towards shore due to no center span holding them together a little bit later. This was one of the last non redundant bridges built with this design (thank goodness).


25 posted on 08/08/2007 8:37:48 PM PDT by crazyshrink
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To: neverdem
If those who designed the bridge in 1964 miscalculated the loads and used metal parts that were too weak for the job, it would recast the national debate that has emerged since the collapse a week ago, about whether enough attention has been paid to maintenance, and raises the possibility that the bridge was structurally deficient from the day it opened. It does not explain, however, why the bridge stood for 40 years before collapsing.

The degree of ignorance about engineering matters in the popular press astounds me. I expect people to be a little misinformed, but not this mind-bogglingly stupid.

26 posted on 08/08/2007 8:38:53 PM PDT by gridlock (You cannot coexist with somebody who wants you dead.)
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To: commish

i did see a cement mixer truck that had gone done with the center section.


27 posted on 08/08/2007 8:40:05 PM PDT by crazyshrink
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To: crazyshrink
Might regret that in future I spose.

Yeah, like I miss not commuting across it as I have twice a day for years.

Damn, I just can never plan my vacation days appropriately.

I missed all the fun.

Shoot!

28 posted on 08/08/2007 8:41:19 PM PDT by EGPWS (Trust in God, question everyone else)
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To: gridlock

I really agree with you on the ignorance and laziness of reporters on the engineering aspects. The continuous reports of structural flaws was a perfect example.


29 posted on 08/08/2007 8:42:04 PM PDT by crazyshrink
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To: EGPWS

I talked to my best friend who works down there over the w/e. He said one gal in another dep’t where he works was on the center section when it went down. Her car remained on the bridge. She survived but word has it she is very stiff, sore, and aching from the sudden stop at the end of that fall.


30 posted on 08/08/2007 8:45:57 PM PDT by crazyshrink
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To: gridlock
The degree of ignorance about engineering matters in the popular press astounds me.

More appropriate.

31 posted on 08/08/2007 8:46:39 PM PDT by EGPWS (Trust in God, question everyone else)
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To: crazyshrink

anyone here if they recovered anymore victims today?


32 posted on 08/08/2007 8:46:53 PM PDT by crazyshrink
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To: neverdem

A bridge is only as strong as its weakest gusset plate.


33 posted on 08/08/2007 8:48:19 PM PDT by Greenpees (Coulda Shoulda Woulda)
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To: crazyshrink
Found it.

Although now that I look at it, they may have actually just dumped thier loads as only 1 looks like it is full, and there is rock already dumped onto the bridge.

Still, the rock, dirt and trucks is all concentrated in one place, and it looks like it may be the span that falls straight down in the video.

34 posted on 08/08/2007 8:48:33 PM PDT by commish (Freedom tastes sweetest to those who have fought to protect it.)
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To: crazyshrink
The center section let loose on one end and I assume the weight caused the other end to let go quickly

Which looks to me to be the span that all the trucks, etc were on, and also was the span that the construction workers were working on.

35 posted on 08/08/2007 8:52:54 PM PDT by commish (Freedom tastes sweetest to those who have fought to protect it.)
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To: There You Go Again

Reid stated,”What did Bush know and when did he know it”


36 posted on 08/08/2007 8:53:29 PM PDT by Atchafalaya (When you are there thats the best)
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To: commish

I agree with you. And add that sudden weight, the hammering, and the 2 lanes of traffic on the outside 2 lanes, and I think we have a reasonable conclusion.


37 posted on 08/08/2007 8:54:33 PM PDT by crazyshrink
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To: neverdem

The southern pier structure moved quite a distance during the collapse, and wound up way out of plumb. The northern pier structure stayed in place, and stayed plumb.

The southern pier still had the bearing plates attached to the top of the piers. The northern pier had the concrete pier tops ripped away violently, tearing away the bearing plates off the top of the piers.

The southern pier was undermined, possibly by years of undetected scour, and moved to the north, putting extreme horizontal forces onto the northern piers. The bridge exploded off the northern piers, and twisted up and over the side laterally. This pulled the bridge south, causing the center span to snap and fall as a unit. The extreme bending in the center span as it collapsed(from the video) shows that tremendous horizontal force was in play. As the southern pier moved south, the southern half arch lost its bearing, and fell backward, but not before pulling the southern roadway toward the bridge, which pancaked the southern road sections. At the northern end the shearing of the bridge and the twisting collapse of the northern half arch pulled the northern roadway elevated spans off their supports and pancaked them.

This all happened in a matter of seconds.

For the southern pier to move as it did, and to wind up out of plumb so severely shows that it was the weakest link in the bridge.

The bridge was not experiencing anything near its design load that day, having one half of the traffic loading and no loading for snow and ice. There was no vertical loading that took away the safety factor already in the design.Heat was not a culprit, as cold affects the strength of steel more than a hot day would.

That the NTSB is talking about gusset plates at this point is meaningless. Gusset plates are overdesigned, and they held up the bridge for forty years.Gusset plates are used everywhere in structures—look around and you will see them. All the steel will have to be examined, but my hunch is that the problem with this bridge was not in the superstructure above the arch, but more foundational, such as a problem with the foundation under the southern pier, which was adjacent to the water.

Although the recent bridge report said that scour was not a problem, with the turbidity of the water, a diver would be hard pressed to see signs of scour when they can’t see six inches under the water.

This failure was catastrophic, and the way the center span fell, almost snapped at both ends, instead of failing at one end, and then pivoting down into the river, shows that extreme horizontal forces were involved.

That’s my take on it, just from looking at the pictures taken by photographers the evening of the bridge collapse and watching the video from the lock.

Examination of the steel remains to be done, but my opinion is just that, my opinion.


38 posted on 08/08/2007 8:54:48 PM PDT by exit82 (I have a gut feeling: Michael Chertoff is a jerk.)
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To: Atchafalaya

Bush was here on saturday to check his work and was seen smirking. sarc/off


39 posted on 08/08/2007 8:55:35 PM PDT by crazyshrink
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To: crazyshrink
Her car remained on the bridge. She survived but word has it she is very stiff, sore, and aching from the sudden stop at the end of that fall.

She came out good after this terrorist attack, created by government deficiencies in funding, and American stupidity, created by war mongering Republican political agenda against global warming concerns which was caught by savvy MSM reporting which has been taken as the 8th wonder of the world by many.

We need more government funding to prevent such a catastrophic event from happening again. /s

40 posted on 08/08/2007 8:56:34 PM PDT by EGPWS (Trust in God, question everyone else)
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To: neverdem
The Federal Highway Administration swiftly responded by urging all states to take extra care with how much weight they place on bridges of any design when sending construction crews to work on them.

Cool, I have a bridge crew out tearing up a bridge deck at this very moment. Tomorrow at 6 AM, they will finish up their workday, and I'll have 2 more crews working on differnet bridges. Yeah, we have to calc loads, but nothing exceeds the loading of an 80,000 lb. tractor trailer.

Woohoo, now everyone cares about bridges. Looks like I'll have job security until about christmas, when nobody will care any more.

41 posted on 08/08/2007 8:56:39 PM PDT by Clam Digger (NO REAL THAN YOU ARE!)
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To: crazyshrink
Bush was here on saturday to check his work and was seen smirking.

Friday, Laura Bush visited friend on Hennepin avenue before visiting with the MSM at the bridge. /s

42 posted on 08/08/2007 8:59:08 PM PDT by EGPWS (Trust in God, question everyone else)
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To: exit82

I have been reading your work on here before and find it very interesting. Thjank you for your insight. It has helped me to understand this.

From the video I saw, the center section just drops. First one side and soon the other. Once freed from the center section, the shore sections simply fall back on themselves pulling and twisting on the pilings on the shore on each side of the river. 1 of These pilings is only in the river when it is high.

My opinion only.


43 posted on 08/08/2007 9:01:16 PM PDT by crazyshrink
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To: TXnMA
They did not fall simultaneously. In fact, the north side didn't collapse until a full quarter-minute (15 seconds) after the south end started falling

I think he meant both sides of the roadway, not both ends of the bridge. It did look like both sides failed at the same time, the bridge didn't seem to twist much as it fell.

44 posted on 08/08/2007 9:02:42 PM PDT by El Gato ("The Second Amendment is the RESET button of the United States Constitution." -- Doug McKay)
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To: neverdem
Crews were doing work on the deck of the Interstate 35W bridge here when it gave way

How could this be? I thought Bush spent all the country's money on the Iraq war and there was none left for "infrastructure". Maybe they were volunteers.

45 posted on 08/08/2007 9:04:12 PM PDT by Mannaggia l'America
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To: Clam Digger
now everyone cares about bridges. Looks like I'll have job security until about christmas, when nobody will care any more.

Ah contraire for coal mines are the money grab in real time now.

46 posted on 08/08/2007 9:04:24 PM PDT by EGPWS (Trust in God, question everyone else)
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To: commish

Explain to me what you think they were doing dumping rock onto the bridge?

They were resurfacing the bridge. That means they were taking off a layer of rock and then removing the broken pieces. The next portion of the job is to lay a new layer of cement.


47 posted on 08/08/2007 9:04:57 PM PDT by trussell (Prayer is good for the soul)
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To: exit82
JUst to run with your opinion a little, and hopefully I am not too far into left field here -- what if there is a combination of all these factors working together to create a instantaneous catastrophic failure.

I can't fully tell exactly where in the center span all the trucks and rock we were discussing was, but IF it was all concentrated toward that south pier -- and the pier was possibly weakened by scouring -- is it plausible to suspect that the excessive weight concentrated in one spot may have placed stress on the pier in just the right angle or something to cause the pier to fail as you suspect -- or even if a gusset plate or a girder failed right there could that create the stress needed to cause the southern pier to shift and fail???

48 posted on 08/08/2007 9:05:11 PM PDT by commish (Freedom tastes sweetest to those who have fought to protect it.)
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To: trussell

Cement wouldn’t do much, it’s just a fluffy powder. :)


49 posted on 08/08/2007 9:05:52 PM PDT by Clam Digger (NO REAL THAN YOU ARE!)
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To: There You Go Again
>>>President Bush screwed up the design of this bridge.<<<

This is an obvious ploy by the Bush administration to foist the blame off on some poor underpaid state engineers. It won't work because everyone knows the administration has final approval of all state bridge designs.

America's lawyers and media would have you believe that every accident is an evil act perpertrated by the people that actually make our society work!!

50 posted on 08/08/2007 9:05:54 PM PDT by HardStarboard (Take No Prisoners - We're Out of Qurans)
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