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Are composite planes like 787 safe?
Seattle P. I. ^ | September 18, 2007 | James Wallace

Posted on 09/18/2007 10:46:46 AM PDT by skeptoid

Former CBS newsman and anchor Dan Rather, now with HDNet, will have a special report on the 787 that airs Tuesday, Sept. 18. The subject is whether new composite jets like the 787 are safe.

Boeing recently completed a test in which a section of the 787 composite fuselage was dropped from a height of 15 feet to simulate a crash landing. Boeing has said the test was a success.

This is part of the Associated Press story the P-I ran about that test:

The Boeing Co. said Thursday that results from a recent test on a 787 fuselage section matched computer predictions, eliminating the need for some physical tests.

(Excerpt) Read more at blog.seattlepi.nwsource.com ...


TOPICS: Business/Economy; Extended News; News/Current Events
KEYWORDS: 787; aerospace; boeing; dreamliner
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To: Rennes Templar

“Don’t most planes fly higher than that?’

Well, at some point before it crashes, every plane will be at fifteen feet...


41 posted on 09/18/2007 12:20:12 PM PDT by gcruse (...now I have to feed the dog as if nothing has happened.)
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To: antiRepublicrat

Here ya go:

http://youtube.com/watch?v=6Uo0C01Fwb8


42 posted on 09/18/2007 12:24:43 PM PDT by wastedyears (George Orwell was a clairvoyant.)
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To: HamiltonJay

“As far as I’m concerned the FAA should be requiring complete physical testing to gain certification of airworthiness.”

See FAR Part 25.


43 posted on 09/18/2007 12:38:12 PM PDT by cannonball
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To: damondonion

“Today’s composites include some pretty astounding stuff”

And some of the most expensive. I saw a composite paddle at the kayak shop for $365 as opposed to my $49.95 plastic model.


44 posted on 09/18/2007 12:40:53 PM PDT by wolfcreek (tagline on holiday)
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To: skeptoid

45 posted on 09/18/2007 12:41:58 PM PDT by jaydubya2
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To: wastedyears

Pretty cool. 150% is what they’re required to survive. They were speculating that the 787’s carbon wings might actually touch at top and never break (strong, but flexible). But if they did, the explosion would be pretty impressive as carbon fiber particles shoot everywhere.


46 posted on 09/18/2007 12:42:20 PM PDT by antiRepublicrat
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To: Elsie

Really? F=MA, 15 feet is a long way to accelerate when its 32.2 ft/sec^2. Falling from 15 feet is more than enough to kill ya man.


47 posted on 09/18/2007 12:43:18 PM PDT by Camel Joe (liberal=socialist=royalist/imperialist pawn=enemy of Freedom)
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To: BfloGuy

Is it just me or do they now shatter into bits during an accident?


48 posted on 09/18/2007 12:45:53 PM PDT by Camel Joe (liberal=socialist=royalist/imperialist pawn=enemy of Freedom)
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To: wastedyears

They couldn’t test the wings to failure. The bending machine ran out of its range of motion before the wings broke. :p


49 posted on 09/18/2007 12:48:00 PM PDT by Constantine XIII (DO A BARREL ROLL)
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To: skeptoid

I know nothing of composites, but I do know aluminum and rivets. Sloppy, high maintenance and prone to corrosion in places you can’t see.

It is well past time for new technology in airframe manufacture.


50 posted on 09/18/2007 12:55:39 PM PDT by NY.SS-Bar9 (DR #1692)
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To: Constantine XIII; All
They couldn’t test the wings to failure. The bending machine ran out of its range of motion before the wings broke. :p

To the rest of you out there FYI, They take planes wings and put them in a big press until the break under a load from the ends. For really big planes like 777 and A380 this 'failure' can be pretty spectacular. I am not sure but I think the 787's wing just bending and not breaking might be unprecedented.
51 posted on 09/18/2007 1:00:44 PM PDT by TalonDJ
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To: skeptoid

Rather works for Mark Cuban now, ‘nuff said.


52 posted on 09/18/2007 1:03:51 PM PDT by JZelle
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To: skeptoid
"Is it safe?"
"Is."
"It."
"Safe?"


53 posted on 09/18/2007 1:31:28 PM PDT by Leisler (Just be glad you're not getting all the Government you pay for.)
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To: Elsie
That ain’t even a HARD landing!

No aircraft can withstand a "drop test" from much more than 15 feet. Keep in mind this is a pure "drop" test, not cushioned by ground effect or any aerodynamics whatsoever. I know NASA did testing on GA fuselages several years ago that were swung on a trapeze rig from only about 75 feet so they hit at an angle, and in most cases the internal seat structures failed and would have killed the pax, even though the fuselage was basically in one piece afterward. A pure drop from 15 feet onto a solid surface, with no suspension, no human leg bending, nothing to gradually slow the stop at the end is extremely severe.

54 posted on 09/18/2007 1:56:11 PM PDT by narby
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To: skeptoid

Why would anyone believe Dan Rather?


55 posted on 09/18/2007 2:07:07 PM PDT by Busywhiskers (Strength and honor.)
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To: Westlander

Yes, but the last time I checked, Indy cars don’t fly through hail at 600 MPH, or go through thunderstorms and get hit by lightning etc......


56 posted on 09/18/2007 2:13:01 PM PDT by rednesss (Fred Thompson - 2008)
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To: rednesss
Yes, but the last time I checked, Indy cars don’t fly through hail at 600 MPH, or go through thunderstorms and get hit by lightning etc......

The F-18 and F-22 both fly in a pretty nasty environment... and both have more than 20% of their structural material made from composite material.

57 posted on 09/18/2007 2:19:31 PM PDT by So Cal Rocket
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To: So Cal Rocket

50 percent of the Dreamliner is composite, including major structural elements like the fuselage, wings, and tail. One seats 1 passenger, the other 300. The 787’s pricetag is $150 mil per plane, the F-22 is currently running $361 mil per plane. I hope the disparate prices reflect the F-22 being a more robust airframe, although I doubt it.


58 posted on 09/18/2007 2:57:03 PM PDT by rednesss (Fred Thompson - 2008)
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To: rednesss
I hope the disparate prices reflect the F-22 being a more robust airframe, although I doubt it.

System costs are most of the reason. Airliners can install off-the-shelf avionics and flight controls that are identical, or almost identical, as other aircraft. While the various systems in fighters are very unique and require development from scratch. I think the F-22 in particular has some flight control techniques that are very unique and undoubtedly took a large effort to develop.

We don't build the best warplanes in the world by being cheap.

59 posted on 09/18/2007 3:06:09 PM PDT by narby
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To: bill1952

You might be surprised how many veteran pilots will no longer accept duty flying Airbus because of that. The FAA’s response was to restrict full scale rudder deflections on ALL aircraft with composite rudders. It’s like saying you have 50,000 #’s of thrust, but you can only use 30,000, even if it means you are going to fly into that mountain up ahead. Absolutely crazy.


60 posted on 09/18/2007 3:52:54 PM PDT by kylaka
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