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Safer Vehicles for Soldiers: A Tale of Delays and Glitches
NY Times ^ | June 26, 2005 | MICHAEL MOSS

Posted on 06/25/2005 11:21:46 AM PDT by neverdem

When Defense Secretary Donald H. Rumsfeld visited Iraq last year to tour the Abu Ghraib prison camp, military officials did not rely on a government-issued Humvee to transport him safely on the ground. Instead, they turned to Halliburton, the oil services contractor, which lent the Pentagon a rolling fortress of steel called the Rhino Runner.

State Department officials traveling in Iraq use armored vehicles that are built with V-shaped hulls to better deflect bullets and bombs. Members of Congress favor another model, called the M1117, which can endure 12-pound explosives and .50-caliber armor-piercing rounds.

Unlike the Humvee, the Pentagon's vehicle of choice for American troops, the others were designed specifically to withstand bigger attacks in battlefields like Iraq with no safe zones. Last fall, for instance, a Rhino traveling the treacherous airport road in Baghdad endured a bomb that left a six-foot-wide crater. The passengers walked away unscathed. "I have no doubt should I have been in any other vehicle," wrote an Army captain, the lone military passenger, "the results would have been catastrophically different."

Yet more than two years into the war, efforts by United States military units to obtain large numbers of these stronger vehicles for soldiers have faltered - even as the Pentagon's program to armor Humvees continues to be plagued by delays, an examination by The New York Times has found.

Many of the problems stem from a 40-year-old procurement system that cannot acquire new equipment quickly enough to adapt to the changing demands of a modern insurgency, interviews and records show.

Among other setbacks, the M1117 lost its Pentagon money just before the invasion, and the manufacturer is now scrambling to fill rush orders from the military. The company making one of the V-shaped vehicles, the Cougar...

(Excerpt) Read more at nytimes.com ...


TOPICS: Business/Economy; Foreign Affairs; Front Page News; Government; News/Current Events; US: District of Columbia; US: Florida; US: Ohio; United Kingdom; War on Terror
KEYWORDS: armament; army; defense; marines; militaryforces
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1 posted on 06/25/2005 11:21:46 AM PDT by neverdem
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To: neverdem
Dear NYT's, the Humvee is a replacement for the Jeep. As a JEEP, it functions just fine. As an armored carrier it sucks...try to get it right just once.....
2 posted on 06/25/2005 11:25:46 AM PDT by ScreamingFist (Peace through Ignorance)
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To: neverdem
XM1117

Rhino Runner

Cougar

3 posted on 06/25/2005 11:30:12 AM PDT by neverdem (May you be in heaven a half hour before the devil knows that you're dead.)
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To: neverdem
HMMWV

Mission
Provide a common light tactical vehicle capability. Replaced the quarter-ton jeep, M718A1 ambulance, half-ton Mule, 1.25-ton Gamma Goat, and M792 ambulance.

Entered Army Service
1985

Description and Specifications
The HMMWV (High-Mobility Multipurpose Wheeled Vehicle) is a light, highly mobile, diesel-powered, four-wheel-drive vehicle equipped with an automatic transmission. Based on the M998 chassis, using common components and kits, the HMMWV can be configured to become a troop carrier, armament carrier, S250 shelter carrier, ambulance, TOW missile carrier, and a Scout vehicle.
4 posted on 06/25/2005 11:30:14 AM PDT by ScreamingFist (Peace through Ignorance)
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To: neverdem
".......an examination by The New York Times has found."

An examination by whom? Jason Blaire?

As the above poster points out, most politely, the HUMVEE was never meant to be armored, but since the scum at the NYT times deem it necessary to be so, it is now a shortcoming of the Bush administration.

If that's what the guppies that read the NYT have to look forward to each day, good luck sorting it out.

5 posted on 06/25/2005 11:32:58 AM PDT by kahoutek
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To: neverdem
As much as I hate the culture of negativism at the Times, sometimes they stumble on the truth.

I think everyone would agree that the Pentagon procurement system has never worked well -- it's never had the flexibility we'd like.

It's stupid to blame this on the Bush Administration, who are doing more than anyone to modernize all our defense systems. Congress is more to blame than anyone.
6 posted on 06/25/2005 11:39:37 AM PDT by 68skylark
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To: neverdem

"By the time an Army National Guard member complained to Mr. Rumsfeld in December that troops were still scrounging for steel to fortify their Humvees, the Pentagon's troubles with armoring vehicles had been years in the making."

No mention that this was a MSM planted question, not a Guard member complaint.


7 posted on 06/25/2005 11:49:19 AM PDT by ncountylee (Dead terrorists smell like victory)
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To: 68skylark
I think everyone would agree that the Pentagon procurement system has never worked well -- it's never had the flexibility we'd like. It's stupid to blame this on the Bush Administration, who are doing more than anyone to modernize all our defense systems. Congress is more to blame than anyone.

Well said. Adding my own two cents, asking a contractor (in this case GM) to "just hang some armour on it" is ridiculous. There are weight, power and reliability issues, all of which must be addressed, under government contract requirements, by engineers before forwarding to the management types, who then start negotiations with the Pentagon management types, who then bring in government engineers......you get the idea.

8 posted on 06/25/2005 11:49:47 AM PDT by ScreamingFist (Peace through Ignorance)
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To: neverdem

Armor on the humpv does only one thing. Helps protect you from small arms fire. If a (Russian made) RPG can take out an M1A1, what good is hanging some thin plated armor on a hummer?


9 posted on 06/25/2005 11:54:41 AM PDT by TGOGary (I would blow my brains out before ever wearing a blue beret!)
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To: 68skylark
Off topic, but my Dad had a beautiful '60 something Skylark convertible, in a color he described as.....errr..."breast" pink. I loved that car.
10 posted on 06/25/2005 11:56:29 AM PDT by ScreamingFist (Peace through Ignorance)
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To: ScreamingFist
Government can never match the flexibility and speed of private industry. But they could have more flexibility and speed than they now have. I blame Congress, mostly, plus some long-ingrained habits at the Pentagon.
11 posted on 06/25/2005 11:56:50 AM PDT by 68skylark
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To: ScreamingFist

I enjoy my convertible -- especially on 90-degree days like this.


12 posted on 06/25/2005 11:57:25 AM PDT by 68skylark
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To: TGOGary
If a (Russian made) RPG can take out an M1A1, what good is hanging some thin plated armor on a hummer?

I never heard of an RPG round defeating an Abrams MBT. Do you have any links?

13 posted on 06/25/2005 11:59:47 AM PDT by neverdem (May you be in heaven a half hour before the devil knows that you're dead.)
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To: 68skylark
I enjoy my convertible

You should put a picture of it in your profile. It is your "nom de plume" after all. Regards.

14 posted on 06/25/2005 12:02:01 PM PDT by ScreamingFist (Peace through Ignorance)
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To: neverdem

‘Something’ felled an M1A1 Abrams tank in Iraq – but what?
Mystery behind Aug. 28 incident puzzles Army officials

By John Roos
Special to the Times

Shortly before dawn on Aug. 28, an M1A1 Abrams tank on routine patrol in Baghdad “was hit by something” that crippled the 69-ton behemoth.

Army officials still are puzzling over what that “something” was.

According to an unclassified Army report, the mystery projectile punched through the vehicle’s skirt and drilled a pencil-sized hole through the hull. The hole was so small that “my little finger will not go into it,” the report’s author noted.

The “something” continued into the crew compartment, where it passed through the gunner’s seatback, grazed the kidney area of the gunner’s flak jacket and finally came to rest after boring a hole 1½ to 2 inches deep in the hull on the far side of the tank.

As it passed through the interior, it hit enough critical components to knock the tank out of action. That made the tank one of only two Abrams disabled by enemy fire during the Iraq war and one of only a handful of “mobility kills” since they first rumbled onto the scene 20 years ago. The other Abrams knocked out this year in Iraq was hit by an RPG-7, a rocket-propelled grenade.

Experts believe whatever it is that knocked out the tank in August was not an RPG-7 but most likely something new — and that worries tank drivers.

Mystery and anxiety

Terry Hughes is a technical representative from Rock Island Arsenal, Ill., who examined the tank in Baghdad and wrote the report.

In the sort of excited language seldom included in official Army documents, he said, “The unit is very anxious to have this ‘SOMETHING’ identified. It seems clear that a penetrator of a yellow molten metal is what caused the damage, but what weapon fires such a round and precisely what sort of round is it? The bad guys are using something unknown and the guys facing it want very much to know what it is and how they can defend themselves.”

Nevertheless, the Abrams continues its record of providing extraordinary crew protection. The four-man crew suffered only minor injuries in the attack. The tank commander received “minor shrapnel wounds to the legs and arms and the gunner got some in his arm” as a result of the attack, according to the report.

Whatever penetrated the tank created enough heat inside the hull to activate the vehicle’s Halon firefighting gear, which probably prevented more serious injuries to the crew.

The soldiers of 2nd Battalion, 70th Armor Regiment, 1st Armor Division who were targets of the attack weren’t the only ones wondering what damaged their 69-ton tank.

Hughes also was puzzled. “Can someone tell us?” he wrote. “If not, can we get an expert on foreign munitions over here to examine this vehicle before repairs are begun? Please respond quickly.”

His report went to the office of the combat systems program manager at the U.S. Army Tank-automotive and Armaments Command in Warren, Mich. A command spokesman said he could provide no information about the incident.

“The information is sensitive,” he said. “It looks like [members of the program manager’s office] are not going to release any information right now.”

While it’s impossible to determine what caused the damage without actually examining the tank, some conclusions can be drawn from photos that accompanied the incident report. Those photos show a pencil-size penetration hole through the tank body, but very little sign of the distinctive damage — called spalling — that typically occurs on the inside surface after a hollow- or shaped-charge warhead from an anti-tank weapon burns its way through armor.

Spalling results when an armor penetrator pushes a stream of molten metal ahead of it as it bores through an armored vehicle’s protective skin.

“It’s a real strange impact,” said a source who has worked both as a tank designer and as an anti-tank weapons engineer. “This is a new one. … It almost definitely is a hollow-charge warhead of some sort, but probably not an RPG-7” anti-tank rocket-propelled grenade.

The well-known RPG-7 has been the scourge of lightly armored vehicles since its introduction more than 40 years ago. Its hollow-charge warhead easily could punch through an M1’s skirt and the relatively thin armor of its armpit joint, the area above the tracks and beneath the deck on which the turret sits, just where the mystery round hit the tank.

An RPG-7 can penetrate about 12 inches of steel — a thickness far greater than the armor that was penetrated on the tank in Baghdad. But the limited spalling evident in the photos accompanying the incident report all but rules out the RPG-7 as the culprit, experts say.

Limited spalling is a telltale characteristic of Western-manufactured weapons designed to defeat armor with a cohesive jet stream of molten metal. In contrast, RPG-7s typically produce a fragmented jet spray.

The incident is so sensitive that most experts in the field would talk only on the condition that they not be identified.

One armor expert at Fort Knox, Ky., suggested the tank may have been hit by an updated RPG. About 15 years ago, Russian scientists created tandem-warhead anti-tank-grenades designed to defeat reactive armor. The new round, a PG-7VR, can be fired from an RPG-7V launcher and might have left the unusual signature on the tank.

In addition, the Russians have developed an improved weapon, the RPG-22. These and perhaps even newer variants have been used against American forces in Afghanistan. It is believed U.S. troops seized some that have been returned to the United States for testing, but scant details about their effects and “fingerprints” are available.

Still another possibility is a retrofitted warhead for the RPG system being developed by a Swiss manufacturer.

At this time, it appears most likely that an RPG-22 or some other improved variant of the Russian-designed weapon damaged the M1 tank, sources concluded. The damage certainly was caused by some sort of shaped-charge or hollow-charge warhead, and the cohesive nature of the destructive jet suggests a more effective weapon than a fragmented-jet RPG-7.

A spokesman for General Dynamics Land Systems, which manufactures the Abrams, said company engineers agree some type of RPG probably caused the damage. After checking with them, the spokesman delivered the manufacturer’s verdict: The tank was hit by “a ‘golden’ RPG” — an extremely lucky shot.

In the end, a civilian weapons expert said, “I hope it was a lucky shot and we are not part of someone’s test program. Being a live target is no fun.”

John Roos is editor of Armed Forces Journal, which is owned by Army Times Publishing Co.


15 posted on 06/25/2005 12:07:15 PM PDT by ScreamingFist (Peace through Ignorance)
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To: neverdem

There is an article on FR that posits that one was taken out by an RPG-29.


16 posted on 06/25/2005 12:08:27 PM PDT by patton ("Fool," said my Muse to me, "look in thy heart, and write.")
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To: ScreamingFist; patton

I remember reading about that mystery round, but not the other Abrams being hit from a round out of the RPG-7. I wonder why more Abrams haven't been taken out, unless if they were extremely lucky shots. Thanks for the story.


17 posted on 06/25/2005 12:43:17 PM PDT by neverdem (May you be in heaven a half hour before the devil knows that you're dead.)
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To: neverdem

During the initial assault on Baghdad, several M1A1 and M1A2 Abrams burned up after RPG-7s detonated at the rear exhaust ports. These ports weren't shielded, so the shaped charge worked its way through the rear and set the engine (turbine), hydraulics and fuel on fire. Most of these were "totaled" as the fire consumed the tank.

Immediately after that, the Lima (Ohio)tank plant began fabricating additional standoff/plating to prevent this from happening.

As far as hits on the armor, I've seen pictures of hull plating that looked like a black paintball hit it. No damage, only carbon scorching. Thank a Brit for the Chobham armor ;)


18 posted on 06/25/2005 1:20:18 PM PDT by SJSAMPLE
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To: neverdem

And what would the NYT say when we blew up the DOD budget by providing DEDICATED wheeled armored vehicles in place of every HMMWV?


19 posted on 06/25/2005 1:21:28 PM PDT by SJSAMPLE
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To: SJSAMPLE
And what would the NYT say when we blew up the DOD budget by providing DEDICATED wheeled armored vehicles in place of every HMMWV?

Cancel ballistic missile defense.

20 posted on 06/25/2005 1:26:16 PM PDT by neverdem (May you be in heaven a half hour before the devil knows that you're dead.)
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