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New Material for Aircraft Wings Could Lead to Reduced Fuel Consumption
www.greencarcongress.com ^ | 09/26/2007 | Staff

Posted on 09/26/2007 8:40:26 AM PDT by Red Badger

A new special aluminum-fiber combination material ( Central Reinforced Aluminum, CentrAl) for aircraft wings that makes them nearly immune to metal fatigue could contribute significantly to lower fuel consumption by reducing the weight of conventional constructions.

Fatigue is a phenomenon that affects materials after long-term exposure to cyclic loading. As a result of varying loads, fractures eventually occur. The new CentrAl aluminum constructions are stronger than the carbon fiber reinforced plastic (CFRP) constructions that have recently been used in aircraft wings such as the Boeing 787. By using CentrAl wing constructions, the weight can be reduced by another 20% compared to CFRP constructions. Furthermore, using CentrAl results in considerably lower manufacturing and maintenance costs.

The CentrAl concept comprises a central layer of fiber metal laminate (FML), sandwiched between one or more thick layers of high-quality aluminum. This creates a robust construction material which is not only exceptionally strong, but also insensitive to fatigue. The CentrAl technique enables simple repairs to be carried out immediately, as is the case in aluminum constructions, but not the case when using CFRP constructions.

This patented new concept is one of the results of a collaboration between the company GTM Advanced Structures, founded in The Hague in 2004 and specializing in new aircraft materials and constructions; Alcoa; and the Faculty of Aerospace Engineering of Delft University of Technology.

GTM and Alcoa presented the new concept to international experts in the field of metal fatigue and damage sensitivity of aircraft constructions at a conference in Delft (Conference on Damage Tolerance of Aircraft Structures: 25-28 September 2007).

The US Air Force, Alcoa and GTM will also discuss the possibilities for the use of the new CentrAl material to create ‘Carefree structures’. These are aircraft constructions that are less sensitive to damage caused, for example, by fatigue, hail storms, other weather phenomena, trucks that collide with the aircraft and corrosion. Carefree aircraft constructions will be characterized by significantly reduced maintenance costs.


TOPICS: Business/Economy; News/Current Events; Technical
KEYWORDS: 787; airbus; aircraft; airplane; aviation; boeing
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Good news for aviation and perhaps others as well!

Who has the Aviation PING List?.............

1 posted on 09/26/2007 8:40:31 AM PDT by Red Badger
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To: Red Badger
A new special aluminum-fiber combination material ( Central Reinforced Aluminum, CentrAl)

....with the unfortunate acronym CRAC.
2 posted on 09/26/2007 8:43:32 AM PDT by Thrownatbirth (.....when the sidewalks are safe for the little guy.)
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To: Aeronaut; Tijeras_Slim; Red Badger

Wild Blue Yonder Ping


3 posted on 09/26/2007 8:45:12 AM PDT by martin_fierro (< |:)~)
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To: Thrownatbirth

Well, at least it’s not CRASH!.............


4 posted on 09/26/2007 8:45:51 AM PDT by Red Badger (ALL that CARBON in ALL that oil & coal was once in the atmosphere. We're just putting it back!)
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To: Paleo Conservative

ping


5 posted on 09/26/2007 8:47:26 AM PDT by jpsb
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To: Red Badger

Or Chromium-Aluminum-Phosphide also know as CRAP


6 posted on 09/26/2007 8:50:45 AM PDT by null and void (<---- Awake and filled with a terrible resolve...)
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To: Red Badger

I wonder if Airbus will try to use this on a planned A350xwb to try and gain a competitive advantage.


7 posted on 09/26/2007 8:51:42 AM PDT by VORTAC (Most of the trouble in the world is caused by people wanting to be important - T.S. Eliot)
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To: null and void

I think AirBust uses that material a lot...............


8 posted on 09/26/2007 8:52:08 AM PDT by Red Badger (ALL that CARBON in ALL that oil & coal was once in the atmosphere. We're just putting it back!)
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To: Red Badger

I thought that they used Methyl-Rubber-Di-Ethylene, MeRDE...


9 posted on 09/26/2007 8:54:12 AM PDT by null and void (<---- Awake and filled with a terrible resolve...)
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To: Red Badger

Baseball bats?


10 posted on 09/26/2007 8:54:15 AM PDT by Old Professer (The critic writes with rapier pen, dips it twice, and writes again.)
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To: VORTAC

That would require business expertise............


11 posted on 09/26/2007 8:54:18 AM PDT by Red Badger (ALL that CARBON in ALL that oil & coal was once in the atmosphere. We're just putting it back!)
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To: Old Professer

NO! I HATE NON-WOOD BATS! They just don’t sound right or feel right!..............


12 posted on 09/26/2007 8:55:19 AM PDT by Red Badger (ALL that CARBON in ALL that oil & coal was once in the atmosphere. We're just putting it back!)
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To: Old Professer

Maybe.

Great idea, especially if it doesn’t “tink”.


13 posted on 09/26/2007 8:55:26 AM PDT by null and void (<---- Awake and filled with a terrible resolve...)
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To: null and void

Wash out yo’ mout!


14 posted on 09/26/2007 8:56:14 AM PDT by Old Professer (The critic writes with rapier pen, dips it twice, and writes again.)
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To: Red Badger

I can’t help but think that this new reliance in composite materials in commercial airlines is going to turn out to be a huge mistake. I read an article on the carbon fiber material being used and how it is so much harder to detect when there has been substantial injury to or delamination of the carbon fiber material. They were coming up with ways to detect it easier and faster using I think ultrasonic waves or something, I’ll have to dig up the article. But just imagine having to check every square inch of a 787 for fatigue damage when that damage could be several layers down and the surface looks fine. At least with this aluminum sandwich material, an impact would be visible.


15 posted on 09/26/2007 8:58:44 AM PDT by rednesss (Fred Thompson - 2008)
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To: Thrownatbirth

Ah, more technological information exchange from the secret Nazi UFO base in Antartica with our advanced scientific community. I wonder when we’ll get the anti-gravity drive.


16 posted on 09/26/2007 9:01:16 AM PDT by glide625
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To: Old Professer
Baseball bats?

Feathers.

17 posted on 09/26/2007 9:07:22 AM PDT by Lou L
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To: Old Professer
Baseball bats?

Feathers.

18 posted on 09/26/2007 9:07:50 AM PDT by Lou L
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To: glide625
I’d be happy if they solve the delamination problems with these carbon fiber composites. I work with radomes in nasty environments (not Antarctica) and delamination is a constant problem with composites. No vendor will guarantee the durability of new material beyond a year or two, quite simply because it’s too new.

I don't think Boeing would be too thrilled replacing entire wings and fuselages every 5-10 years.
19 posted on 09/26/2007 9:31:01 AM PDT by Thrownatbirth (.....when the sidewalks are safe for the little guy.)
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To: Red Badger
Who'd have thunk it?
20 posted on 09/26/2007 10:04:03 AM PDT by Westlander (Unleash the Neutron Bomb)
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