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Arlington (TX) scientists find way to make cheap gas from coal
WFAA TV (DFW) ^ | 2-19-10 | JIM DOUGLAS

Posted on 02/19/2010 2:44:12 PM PST by engrpat

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To: tiki
You were saying ...

I hope this is true and can be adopted quickly.

The basic idea of turning coal into gas is true without a doubt. It's only the cost factor that anyone could have a question about. But, if some a company is going to sign a deal to do that, you can bet they've examined it, or they wouldn't be putting their money on the line... :-)

41 posted on 02/19/2010 4:50:50 PM PST by Star Traveler (Remember to keep the Messiah of Israel in the One-World Government that we look forward to coming)
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To: Recon Dad
You were saying ...

The shear magnitude of the quantities of coal a refinery would require at the ratio given is mind boggling. How long does the process take to produce a gal of gas? Are the transportation costs factored into the price? Why not say 1 ton of coal equals 42 gal of gas? I have a hundred questions I like to ask.

Well, since it has been done during a lower-tech period of time, in the past, when "efficiencies" would have been more limited than they are now, in many different ways -- you can bet that since they were able to do it commercially before, that they will be able to do so now, as so much more efficiency than was ever accomplished way back then (with our entire technology in the world being so much less effective than it is now).

See post #38.

42 posted on 02/19/2010 4:54:30 PM PST by Star Traveler (Remember to keep the Messiah of Israel in the One-World Government that we look forward to coming)
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To: Star Traveler
I think they better build the refinery next to the coal mine. In doing some calculating it would take a train load a day (115 cars) to produce the output of a modest refinery.
Not to say it isn't a great deal, I just think the movement of that much coal is an awesome undertaking.
43 posted on 02/19/2010 4:58:50 PM PST by Recon Dad ( USMC SSgt Patrick O - 3rd Afghanistan Deployment - Day 122)
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To: Star Traveler
But from 42 gallons (one barrel) can be refined approximately 19 gallons of gasoline.

That's almost 50%. One hell of a lot more than a ton to 1.5 gallons.

An interesting alternative. But cost efficient? Not so much.

Apples to apples. Don't care about dirt to gold ratio.

44 posted on 02/19/2010 5:12:02 PM PST by Bloody Sam Roberts (An armed man is a citizen. An unarmed man is a subject.)
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To: engrpat; Recon Dad; tiki; Bloody Sam Roberts; frposty; Drill Thrawl
I don't know what process this company (in the above article is using) for their efficiencies and processing of the coal, but here is some information as to how this has been done in the past and up to the present and it's in use in different parts of the world already.


Fischer–Tropsch process

The Fischer–Tropsch process (or Fischer–Tropsch Synthesis) is a catalyzed chemical reaction in which synthesis gas, a mixture of carbon monoxide and hydrogen, is converted into liquid hydrocarbons of various forms. The most common catalysts are based on iron and cobalt, although nickel and ruthenium have also been used. The principal purpose of this process is to produce a synthetic petroleum substitute, typically from coal, natural gas or biomass, for use as synthetic lubrication oil or as synthetic fuel. This synthetic fuel runs trucks, cars, and some aircraft engines. (Refer to Sasol.) The use of diesel is increasing in recent years.

...

Since the invention of the original process by the German researchers Franz Fischer and Hans Tropsch, working at the Kaiser Wilhelm Institute in the 1920s, many refinements and adjustments have been made, and the term "Fischer-Tropsch" now applies to a wide variety of similar processes (Fischer-Tropsch synthesis or Fischer-Tropsch chemistry). Fischer and Tropsch filed a number of patents, e.g. US patent no. 1,746,464, applied 1926, published 1930.

The process was invented in petroleum-poor but coal-rich Germany in the 1920s, to produce liquid fuels. It was used by Nazi Germany and Japan during World War II to produce ersatz (German: substitute) fuels. By early 1944 production reached more than 124,000 barrels per day (19,700 m3/d) from 25 plants ~ 6.5 million tons per year. However, the bombing of German oil facilities during World War II paralyzed much of Germany's synthetic fuel production.

The United States Bureau of Mines, in a program initiated by the Synthetic Liquid Fuels Act, employed seven Operation Paperclip synthetic fuel scientists in a Fischer-Tropsch chemical plant in Louisiana, Missouri in 1946.

In Britain, Alfred August Aicher obtained several patents for improvements to the process in the 1930s and 1940s, e.g. British patent no. 573,982, applied 1941, published 1945. Aicher's company was named Synthetic Oils Ltd. (There is no connection with the Canadian company of the same name.)

...

U.S. Air Force certification

Syntroleum, a publicly traded US company (Nasdaq: SYNM) has produced over 400,000 gallons of diesel and jet fuel from the Fischer–Tropsch process using natural gas and coal at its demonstration plant near Tulsa, Oklahoma. Syntroleum is working to commercialize its licensed Fischer-Tropsch technology via coal-to-liquid plants in the US, China, and Germany, as well as gas-to-liquid plants internationally. Using natural gas as a feedstock, the ultra-clean, low sulfur fuel has been tested extensively by the US Department of Energy, the Department of Transportation, and most recently, Syntroleum has been working with the U. S. Air Force to develop a synthetic jet fuel blend that will help the Air Force to reduce its dependence on imported petroleum. The Air Force, which is the U.S. military's largest user of fuel, began exploring alternative fuel sources in 1999. On December 15, 2006, a B-52 took off from Edwards AFB, California for the first time powered solely by a 50-50 blend of JP-8 and Syntroleum's FT fuel. The seven-hour flight test was considered a success. The goal of the flight test program is to qualify the fuel blend for fleet use on the service's B-52s, and then flight test and qualification on other aircraft.

On August 8, 2007, Air Force Secretary Michael Wynne certified the B-52H as fully approved to use the FT blend, marking the formal conclusion of the test program.

This program is part of the Department of Defense Assured Fuel Initiative, an effort to develop secure domestic sources for the military energy needs. The Pentagon hopes to reduce its use of crude oil from foreign producers and obtain about half of its aviation fuel from alternative sources by 2016.[17] With the B-52 now approved to use the FT blend, the USAF will use the test protocols developed during the program to certify the C-17 Globemaster III and then the B-1B to use the fuel. The Air Force intends to test and certify every airframe in its inventory to use the fuel by 2011.

Demonstration testing of the C-17 burning Fischer-Tropsch fuel was completed on October 22, 2007 at Edwards Air Force Base. Testing consisted of a ground test and two flights which demonstrated engine performance throughout the C-17 flight envelope and during some operationally representative maneuvers. Test data is still being reviewed by the 418th FLTS to validate the subjective results of the test. On December 17, 2007 a C-17 Globemaster III using the synthetic fuel blend lifted off shortly before dawn from McChord Air Force Base, Washington, and flew to McGuire Air Force Base, New Jersey, where it was greeted by politicians and by officials from the airline and energy industries. Based on the two successful tests, the Air Force hopes to certify all of its C-17 fleet for the synthetic fuel mixture early in 2008.

US Navy

In 2009, the US Navy experimented with making jet fuel from seawater, using a variation of the Fischer–Tropsch process. To alleviate problems with global warming and potential oil shortages, Navy chemists tried to create fuel from seawater by splitting the molecules using electricity in order to extract the carbon dioxide. When combined with hydrogen using a cobalt-based catalyst this produces mostly methane gas, but by changing to an iron catalyst the process produced only 30 per cent methane with the rest being short-chain hydrocarbons. Further refining of the hydrocarbons produced could potentially lead to the production of kerosene-based jet fuel.

The abundance of CO2 makes seawater an attractive alternative fuel source. Robert Dorner, a chemist at the Naval Research Laboratory, stated that, "although the gas forms only a small proportion of air – around 0.04 per cent – ocean water contains about 140 times that concentration". Dorner presented the findings to the American Chemical Society on 16 August 2009, at the Marriott Metro Center in Washington DC.


45 posted on 02/19/2010 5:12:11 PM PST by Star Traveler (Remember to keep the Messiah of Israel in the One-World Government that we look forward to coming)
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To: Star Traveler
But, if some a company is going to sign a deal to do that...

Of course, the cynical me first thought that an oil company would first pay the money to buy the coal to gas process then bury it until it was a lot more economically prudent to introduce it.

Always have to be thinking of the bottom line, you know.

46 posted on 02/19/2010 5:14:37 PM PST by Bloody Sam Roberts (An armed man is a citizen. An unarmed man is a subject.)
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To: Recon Dad

Lets see, we import approximately 9-10 million BOE’s /day so we would need to mine 6-7 million tons of lignite coal / day to replace that. Presumably this would have to be open cast mining. I’d like to put in an early bid for the Bass fishing rights once the mine is abandoned and flooded


47 posted on 02/19/2010 5:15:17 PM PST by Timocrat
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To: Bloody Sam Roberts
You were saying ...

An interesting alternative. But cost efficient? Not so much.

Here's your answer to that... :-)

"We're improving the cost every day. We started off sometime ago at an uneconomical $17,000 a barrel. Today, we're at a cost of $28.84 a barrel," said engineering dean Rick Billo.

That's $28 a barrel versus $75 we pay now for imported crude.

48 posted on 02/19/2010 5:16:11 PM PST by Star Traveler (Remember to keep the Messiah of Israel in the One-World Government that we look forward to coming)
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To: Bloody Sam Roberts
You were saying ...

Of course, the cynical me first thought that an oil company would first pay the money to buy the coal to gas process then bury it until it was a lot more economically prudent to introduce it.

Always have to be thinking of the bottom line, you know.

But... but... they already did that for the "making gas from water"... I don't think they can get away with it again... LOL ...

49 posted on 02/19/2010 5:19:14 PM PST by Star Traveler (Remember to keep the Messiah of Israel in the One-World Government that we look forward to coming)
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To: Timocrat

Well, people have been talking about what to do with all that coal in the ground. It’s a cryin’ shame to let it just sit there... :-)


50 posted on 02/19/2010 5:20:36 PM PST by Star Traveler (Remember to keep the Messiah of Israel in the One-World Government that we look forward to coming)
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To: Star Traveler

And there are by-products just as there are in oil to gasoline.


51 posted on 02/19/2010 5:29:11 PM PST by count-your-change (You don't have be brilliant, not being stupid is enough.)
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To: count-your-change
You were saying ...

And there are by-products just as there are in oil to gasoline.

Ahhh..., some more money to be made, from the by-products, doncha know... :-)

52 posted on 02/19/2010 5:39:22 PM PST by Star Traveler (Remember to keep the Messiah of Israel in the One-World Government that we look forward to coming)
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To: Timocrat

There is no way to ever think of subbing gal for gal. It boggles the mind.

We shall see.


53 posted on 02/19/2010 7:20:42 PM PST by Recon Dad ( USMC SSgt Patrick O - 3rd Afghanistan Deployment - Day 122)
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To: engrpat
The current reactor is secret, extremely efficient and they say emits no pollution.

A pretty good sign that this is BS.

54 posted on 02/19/2010 7:25:41 PM PST by Ron Jeremy (sonic)
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To: Star Traveler
We don't have the rolling stock, tracks, mining equipment, etc. Technology is one thing the physical act of mining and moving enough coal for one refinery would be monstrous. Multiply it by the number of refineries.

Who knows, let's hope.

55 posted on 02/19/2010 7:32:08 PM PST by Recon Dad ( USMC SSgt Patrick O - 3rd Afghanistan Deployment - Day 122)
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To: Star Traveler
No discussion of the cost of getting gasoline from these two processes can be done until the processing costs of this new technique are known. The cost of refining crude oil are known. Pump it then refine it...generally by heating it slowly.

What is the cost in energy and labor to get a ton of coal to produce 1.5 barrels of oil? They aren't saying. Do they put in more energy than they get out? Is the process 75% efficient? More? Less?

When that is known, then comparisons can be made.

56 posted on 02/19/2010 8:23:19 PM PST by Bloody Sam Roberts (An armed man is a citizen. An unarmed man is a subject.)
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To: Star Traveler
I don't think they can get away with it again.

I dunno. I'm running into a lot of really dumb people out there these days.    =;^)

57 posted on 02/19/2010 8:25:17 PM PST by Bloody Sam Roberts (An armed man is a citizen. An unarmed man is a subject.)
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To: Star Traveler

I think it could take something like this to boost the economy of the world. Just think, even the post office could save money.


58 posted on 02/19/2010 8:34:26 PM PST by tiki (True Christians will not deliberately slander or misrepresent others or their beliefs)
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To: Recon Dad

I think you’d be suprised what a barrel of oil weighs. By my (rushed) math, the coal to make a barrel of oil looks like it weighs about twice what the barrel of oil does. In other words, they are similar magnitudes...


59 posted on 02/19/2010 8:58:53 PM PST by piytar (Ammo is hard to find! Bought some lately? Please share where at www.ammo-finder.com)
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To: Star Traveler

The fourth process would also require natural gas. NG would be run through a reformer unit to obtain the hydrogen, which would then be used in the hydrotreater unit. This is used typically for heavy (asphaltic) crude feedstocks.


60 posted on 02/19/2010 9:09:52 PM PST by Fred Hayek (From this point forward the Democratic Party will be referred to as the Communist Party)
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