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The wheel gets reinvented
Sydney Morning Herald ^ | January 14, 2005 | Unsigned

Posted on 01/14/2005 7:01:21 PM PST by aculeus

Engineers at Michelin's US technology centre envision a future in which vehicles ride on what they call the Tweel, a combined tyre and wheel that can never go flat because it contains no air.

The first commercial use of the integrated tyre and wheel assembly will be on the stair-climbing iBOT wheelchair. The Tweel and another airless tyre were on display at this week's Detroit motor show.

Michelin has high expectations for the Tweel project. The concept of a single-piece tyre and wheel assembly is one the company expects to become widespread on passenger cars and, eventually, used on construction equipment and aircraft.

The Tweel offers a number of benefits beyond the attraction of being impervious to nails. The tread will last two to three times as long as radial tyres, Michelin says, and when it does wear thin it can be retreaded. For manufacturers, the Tweel reduces the number of parts, eliminating most of the 23 components of a new tyre as well as the costly air-pressure monitors that will soon be required on new vehicles in the US.

In recent years, manufacturers have devoted an increasing amount of attention to tyres that let motorists continue driving after a puncture, at a reduced speed. Several run-flat designs are available, freeing car makers to eliminate the weight and cost of spare tyres. Michelin, which markets run-flat tyres under the Pax name, took a different approach in developing the Tweel. Its goal: a replacement for traditional tyres designed to function without air.

Mounted on a car, the Tweel is a single unit, though it actually begins as an assembly of four pieces bonded together: the hub, a polyurethane spoke section, a "shear band" surrounding the spokes and the tread band - the rubber layer that wraps around the circumference and touches the road.

While the Tweel's hub functions as it would in a normal wheel, the polyurethane spokes are flexible to help absorb road impacts. The shear band surrounding the spokes takes the place of the air pressure, distributing the load. The tread is similar in appearance to a conventional tyre.

One of the basic shortcomings of a tyre filled with air is that the inflation pressure is distributed equally around the tyre, both up and down (vertically) as well as side-to side (laterally). That property keeps the tyre round but it also means that raising the pressure to improve cornering - increasing lateral stiffness - also adds up-down stiffness, making the ride harsher.

With the Tweel's injection-moulded spokes, those characteristics are no longer linked because of the potential it holds for improving handling response. The spokes can be engineered to give the Tweel five times as much lateral stiffness as current pneumatic tyres.

The Tweel project is in its infancy and only a single set of car Tweels exist. A test-drive in a Tweel-equipped Audi A4 sedan on roads around Michelin's research centre proved to be far less exotic than the construction method or appearance would suggest. The Tweels transmit more of the feel of a coarse road surface than customers would tolerate in a production tyre but that is understandable considering the early stage of development. More important, the steering's response as the driver begins a turn is excellent and large bumps are swallowed up easily by the Tweels and the Audi's unmodified suspension.

There are other negatives: the flexibility, at this stage, contributes to greater friction, though it is within 5 per cent of that generated by a conventional radial tyre. And, so far, the Tweel is no lighter than the tyre and wheel it replaces.

Almost everything else about the Tweel is undetermined at this early stage of development. Michelin's business projections accommodate the possibility that the Tweel may not be an overnight success. This would be nothing new for Michelin: the radial tyre it invented in 1946 was not widely accepted until the 1970s.


TOPICS: Extended News
KEYWORDS: autoshop
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1 posted on 01/14/2005 7:01:21 PM PST by aculeus
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To: aculeus

Is Al Gore's name on the patent?


2 posted on 01/14/2005 7:03:08 PM PST by GSlob
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To: aculeus

Well it sure looks ugly, but I am sure it will perform better. They need to do tests up here in Alaska before they go to market with it though.


3 posted on 01/14/2005 7:04:57 PM PST by vpintheak (Liberal = The antithesis of Freedom and Patriotism)
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To: aculeus

They've been available for years for wheelchairs.


4 posted on 01/14/2005 7:05:03 PM PST by airborne (Dear Lord, please be with my family in Iraq. Keep them close to You and safely in Your arms.)
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To: aculeus

Amazing photo. I don't really understand how it can absorb an impact like that and not be bent out of shape, but obviously it works.


5 posted on 01/14/2005 7:07:29 PM PST by governsleastgovernsbest (Watching the Today Show since 2002 so you don't have to.)
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To: vpintheak

Those would be awesome for off road driving...get a stick stuck in one of those and it would beat the crap out of your truck


6 posted on 01/14/2005 7:07:53 PM PST by chemical_boy
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To: aculeus
How does that perform in bad weather or off-roading? Doesn't look like it could handle very well in slippery situations.
7 posted on 01/14/2005 7:08:10 PM PST by neb52
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To: aculeus

Interesting. Okay, so let me ask one question: if those things become common place, what are police going to use to handicap a runaway vehicle in those much-televised car chases around Los Angeles? Since these tires don't go flat, spike strips won't be worth a darn.


8 posted on 01/14/2005 7:11:05 PM PST by Prime Choice (I only appear to be resting. On a molecular level, I'm busy as hell.)
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To: aculeus

Good idea... once you get past the dorky name.


9 posted on 01/14/2005 7:11:32 PM PST by Kerfuffle
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To: aculeus
I've always thought that tires should be concrete and the roads made of rubber.

I've had other thoughts, too. From time to time.

LVM

10 posted on 01/14/2005 7:16:21 PM PST by LasVegasMac (Political head butting is nothing compared to tectonic plate head butting.)
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To: governsleastgovernsbest

11 posted on 01/14/2005 7:16:41 PM PST by Boazo (From the mind of BOAZO)
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To: vpintheak
"Well it sure looks ugly, but I am sure it will perform better. They need to do tests up here in Alaska before they go to market"


Michael Shumacher will campaign these next year!
It does look like some well placed bubble gum, will throw it out of balance.

12 posted on 01/14/2005 7:27:08 PM PST by hoot2
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To: Boazo
Is that the "euro version"?
13 posted on 01/14/2005 7:29:33 PM PST by hoot2
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To: hoot2

How'd ja know?


14 posted on 01/14/2005 7:35:25 PM PST by Boazo (From the mind of BOAZO)
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To: aculeus

What everyone's missing is this:

"the costly air-pressure monitors that will soon be required on new vehicles in the US."

Get the U.S. federal government out of the marketplace now! Where the hell does it say in the Constitution that the government gets to determine every car has a tire pressure sensor!?!?!?!


15 posted on 01/14/2005 7:37:00 PM PST by LibertarianInExile (NO BLOOD FOR CHOCOLATE! Get the UN-ignoring, unilateralist Frogs out of Ivory Coast!)
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To: chemical_boy

I believe that solid rubber tires (non-inflatible, for those of you who live in Rio Linda) were used back in the early 1900's on some trucks in the logging industry in Oregon and Washington where the terrain was not too kind to the tubed air tire. This is not a new invention per se.....maybe just a new design on an old product. However, the solid rubber tire back then was not suitable on the street where a smooth ride was desired. Hope I'm not giving my age away.....any other old geezers out there who remember this???


16 posted on 01/14/2005 7:41:16 PM PST by KnutCase (When GWB won, we all won!)
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To: aculeus; glock rocks; NormsRevenge; Pete-R-Bilt; WestCoastGal; ChefKeith
This is a Tweel Ping...
17 posted on 01/14/2005 7:47:41 PM PST by tubebender (If I had know I would live this long I would have taken better care of myself...)
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To: LibertarianInExile

I think that's in Groucho's copy.


18 posted on 01/14/2005 7:52:43 PM PST by PoorMuttly ("The problems we face cannot be solved by the same level of thinking that created them." A. Einstein)
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To: aculeus

Looks like a reprise of:

Reinventing the Wheel (and the Tire, Too)
http://www.freerepublic.com/focus/f-news/1315785/posts
from just over a week ago.

Lots of technical critique on that thread.


19 posted on 01/14/2005 8:12:36 PM PST by Boundless
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To: aculeus

Why not just make a "tar", the combination of a tire and a car. That way when it breaks you just buy a new "tar".


20 posted on 01/14/2005 8:27:15 PM PST by SpaceBar
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