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Ultracapacitors to Boost the Range of Electric Cars
www.technologyreview.com ^ | Wednesday, May 4, 2011 | By Kevin Bullis

Posted on 05/24/2011 8:39:47 AM PDT by Red Badger

New energy-storage technology could surpass today's batteries in capacity and durability.

A startup called Nanotune says its ultracapacitor technology could make electric cars cheaper and extend their range. The company, based in Mountain View, California, has developed a way to make electrodes that results in ultracapacitors with five to seven times as much storage capacity as conventional ones.

Conventional ultracapacitors, which have the advantage of delivering fast bursts of power and can be recharged hundreds of thousands of times without losing much capacity, are too expensive and store too little energy to replace batteries.

Nanotune, however, which has raised $3 million from the venture capital firm Draper Fisher Jurvetson, says its ultracapacitors are close to competing with batteries in terms of energy storage, and could soon surpass them. Using a conventional electrolyte, the company has demonstrated energy storage of 20 watt-hours per kilogram, as opposed to roughly five watt-hours for a conventional ultracapacitor. Using a more expensive ionic-liquid electrolyte, it has made ultracapacitors that store 35 watt-hours per kilogram. By the end of the year, the company hopes to approximately double this storage capacity, says Nanotune CEO Kuan-Tsae Huang. At 40 watt-hours per kilogram, the ultracapacitors would be an improvement over the batteries used in some hybrid vehicles.

In recent months, several startups have announced that they're using nanotechnology to make better ultracapacitors. Each hopes to help solve one of the biggest problems with electric cars today: their batteries' high cost and limited storage capacity. Nissan, for example, to make its electric Leaf affordable, had to limit the size of the battery pack, resulting in a range of just 73 miles.

Part of the reason battery systems are so expensive and bulky is that the batteries degrade as they're used, especially when exposed to extreme temperatures—so automakers often augment them with cooling and heating systems, and add extra battery cells to offset losses in performance over time. Ultracapacitors could sidestep this problem, because they can be recharged without degrading and can work well in a wide range of temperatures.

Eventually, Huang says, it may be possible to make ultracapacitors that store 500 watt-hours per kilogram—about three to four times more than the lithium-ion batteries used in cars today. The practical benefit could be even greater. Cars are often engineered to use only half the storage capacity of their batteries, to keep them from degrading. But almost all of an ultracapacitor's storage capacity can be used.

Nanotune's technology is very expensive now—between $2,400 and $6,000 per kilowatt-hour. (The Department of Energy has proposed a goal of $250 per kilowatt-hour to make electric vehicles competitive with conventional ones.) Nanotune says, however, that its costs could come down to less than $150 per kilowatt-hour if the prices of some key materials, such as electrolytes, continue to fall, and as manufacturing is scaled up.

The company's energy-storage projections are based on several advances it is working on. Nanotune is currently making electrodes with pores that are about 4 to 5 nanometers across, but it says it can make them smaller (high porosity leads to high surface area, which makes it possible to store a large amount of charge) and tune them to match the needs of different electrolytes—the ion-conducting materials the electrodes are immersed in.

The company is also looking into using ionic liquids rather than conventional organic electrolytes. These increase the voltage of the system, greatly increasing energy storage, but typically they aren't compatible with conventional ultracapacitor electrodes. Finally, the company hopes to make use of recent academic findings that suggests that adding small amounts of ruthenium to the ultracapacitors can increase energy storage.

Nanotune isn't the first company to claim it can make ultracapacitors with very high energy storage. Others have found this promise hard to deliver. Increasing surface area can improve storage capacity only so much, since at some point the storage is limited by the ions in the electrolyte. Ionic liquids help with this, but they have significant shortcomings, says Joel Schindall, a professor of electrical engineering and computer science at MIT. (A company called FastCap Systems, which is developing ultracapacitors using carbon nanotubes, was spun out of his lab.) They're very expensive, for one thing, and some operate well only in a limited temperature range, making them impractical for cars.

Schindall says, however, that Nanotune can fall short of its very high energy goals and still improve the competitiveness of electric vehicles and hybrids. Given the durability of ultracapacitors, even achieving energy storage of 100 watt-hours per kilogram—close to that of lithium-ion batteries—"would be fantastic."


TOPICS: Business/Economy; Culture/Society; Technical
KEYWORDS: automobile; battery; energy; ultracapacitor
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To: bert
...Nanotune...has raised $3 million from the venture capital firm Draper Fisher Jurvetson...

Capitalism in action. Not government grants..............

21 posted on 05/24/2011 10:38:25 AM PDT by Red Badger (Jesus said there is no marriage in Heaven. That's why they call it Heaven............)
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To: bert
...Nanotune...has raised $3 million from the venture capital firm Draper Fisher Jurvetson...

Capitalism in action. Not government grants..............

22 posted on 05/24/2011 10:38:37 AM PDT by Red Badger (Jesus said there is no marriage in Heaven. That's why they call it Heaven............)
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To: Red Badger

I sent this article to hubby, and our youngest son. Both are interested in this issue, and are looking for ways to boost the range for electric cars. I’d love to have one for tooling around town, then plug it into a solar charger, when I get home. ;o)


23 posted on 05/24/2011 10:39:31 AM PDT by SuziQ
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To: Red Badger
"the company has demonstrated energy storage of 20 watt-hours per kilogram, as opposed to roughly five watt-hours for a conventional ultracapacitor"

This compares with about 13,000 watt-hours per kilogram for gasoline.

24 posted on 05/24/2011 10:56:21 AM PDT by norwaypinesavage (Galileo: In science, the authority of a thousand is not worth the humble reasoning of one individual)
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To: norwaypinesavage

You gotta learn to walk before you can run.
They have a beginning...........


25 posted on 05/24/2011 10:59:08 AM PDT by Red Badger (Jesus said there is no marriage in Heaven. That's why they call it Heaven............)
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To: Dr. Bogus Pachysandra
And shorting a cap to ground, discharges it in a nano second. Might be some interesting car wrecks in the future!

Can you say "plasma?"

26 posted on 05/24/2011 10:59:29 AM PDT by cpdiii (Deckhand, Roughneck, Geologist, Pilot, Pharmacist, Iconoclast: THE CONSTITUTION IS WORTH DYING FOR.)
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To: SuziQ
...then plug it into a solar charger, when I get home..............at night.........
27 posted on 05/24/2011 10:59:59 AM PDT by Red Badger (Jesus said there is no marriage in Heaven. That's why they call it Heaven............)
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To: Red Badger

When they make an affordable Electric Car (oh let’s say $30,000) that can outperform my Mustang GT and take me 300-400 miles at 80 MPH and then be recharged fully in less than 20 minutes I’ll be interested. Until then there is no reason to even consider one.


28 posted on 05/24/2011 11:10:35 AM PDT by commish (Freedom tastes sweetest to those who have fought to preserve it.)
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To: Red Badger

Too much ‘could, would, might, may, etc.’ in there for me.

Good luck to them, but not with my money.


29 posted on 05/24/2011 11:23:49 AM PDT by Moltke (Always retaliate first.)
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To: Red Badger; sully777; vigl; Cagey; Abathar; A. Patriot; B Knotts; getsoutalive; muleskinner; ...

“Bout time somebody improved the Leyden Jar. Somebody remember to tell Lucas?


30 posted on 05/24/2011 11:45:59 AM PDT by Kenny Bunk (We live in America's "Awkward" Era. Too late to fix the country. To early to start shooting.)
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To: Red Badger
"You gotta learn to walk before you can run."

I prefer to drive:

31 posted on 05/24/2011 1:02:09 PM PDT by norwaypinesavage (Galileo: In science, the authority of a thousand is not worth the humble reasoning of one individual)
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To: commish
When they make an affordable Electric Car (oh let’s say $30,000) that can outperform my Mustang GT and take me 300-400 miles at 80 MPH and then be recharged fully in less than 20 minutes I’ll be interested. Until then there is no reason to even consider one.

Not every city commuter needs to travel 400 miles in a day. Besides, plugging in at home eliminates the need to wait in line at the gas pump.

32 posted on 05/24/2011 1:07:12 PM PDT by SeeSac
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To: Kenny Bunk

Imagine the smoke.

33 posted on 05/24/2011 1:43:09 PM PDT by B Knotts (Just another Tenther)
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To: Kenny Bunk

Lucas Electric fuse guide

34 posted on 05/24/2011 1:45:51 PM PDT by B Knotts (Just another Tenther)
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To: SuziQ; Red Badger; sully777; vigl; Cagey; Abathar; A. Patriot; B Knotts; getsoutalive; ...
The way to get unlimited range with an electric vehicle is to tow it behind a passenger vehicle or small truck powered by a modern turbodiesel.

When you get close to the Green Party meeting you wanted to attend, park and hum the last few thousand meters in your o-so-trendy electric vehicle. Non-polluting, you know. Save the planet. Low carbon footprint. Vegan.

You can also slash charging costs to '0' by plugging it in at the home of some left-leaning tree-hugger with an old Al Gore sticker on his Volvo while the stupid SOB is at a PITA meeting..

35 posted on 05/24/2011 3:23:52 PM PDT by Kenny Bunk (We live in America's "Awkward" Era. Too late to fix the country. To early to start shooting.)
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To: B Knotts
Dear Dr. Lucas
There are times when the dash panel on my MGA glows cherry red and gets kinda hot. Is that bad?
36 posted on 05/24/2011 3:26:34 PM PDT by Kenny Bunk (We live in America's "Awkward" Era. Too late to fix the country. To early to start shooting.)
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To: SuziQ; Red Badger; sully777; vigl; Cagey; Abathar; A. Patriot; B Knotts; getsoutalive

PETA


37 posted on 05/24/2011 3:28:12 PM PDT by Kenny Bunk (We live in America's "Awkward" Era. Too late to fix the country. To early to start shooting.)
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To: Kenny Bunk

Only if too much of the smoke escapes. Otherwise, it provides instrument illumination which would otherwise be unavailable.

Of course, you still wouldn’t have any headlights.


38 posted on 05/24/2011 6:05:48 PM PDT by B Knotts (Just another Tenther)
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To: B Knotts
Drive English
Drive the BEST!
Drive 'bout a mile,
Walk the rest.

I have no need for headlights. My man walks ahead with a lantern, in observation of HRH original Motoring Regulations.

39 posted on 05/24/2011 6:11:21 PM PDT by Kenny Bunk (We live in America's "Awkward" Era. Too late to fix the country. To early to start shooting.)
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To: norwaypinesavage

Imagine all the years of research and development that Corvette represents. The first automobiles were not much more than a buggy with a crude engine attached. And being very expensive, they were considered toys for the wealthy. The electric car, whatever its final form, will have to go thru years of R&D and eventually become a useful vehicle for the masses. I can forsee an electric sportscar of the future every bit as sexy and powerful as the Corvette. It may even BE a Corvette........


40 posted on 05/24/2011 6:24:48 PM PDT by Red Badger (Jesus said there is no marriage in Heaven. That's why they call it Heaven............)
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