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Columbia's Problems Began on Left Wing
NYT.com ^

Posted on 02/01/2003 4:25:45 PM PST by Sub-Driver

Columbia's Problems Began on Left Wing By THE ASSOCIATED PRESS

Filed at 6:56 p.m. ET

CAPE CANAVERAL, Fla. (AP) -- Investigators trying to figure out what destroyed space shuttle Columbia immediately focused on the left wing and the possibility that its thermal tiles were damaged far more seriously than NASA realized by a piece of debris during liftoff.

Just a little over a minute into Columbia's launch Jan. 16, a chunk of insulating foam peeled away from the external fuel tank and smacked into the ship's left wing.

On Saturday, that same wing started exhibiting sensor failures and other problems 23 minutes before Columbia was scheduled to touch down. With just 16 minutes remaining before landing, the shuttle disintegrated over Texas.

Just a day earlier, on Friday, NASA's lead flight director, Leroy Cain, had declared the launch-day incident to be absolutely no reason for concern. An extensive engineering analysis had concluded that any damage to Columbia's thermal tiles would be minor.

``As we look at that now in hindsight ... we can't discount that there might be a connection,'' shuttle manager Ron Dittemore said on Saturday, hours after the tragedy. ``But we have to caution you and ourselves that we can't rush to judgment on it because there are a lot of things in this business that look like the smoking gun but turn out not even to be close.''

The shuttle has more than 20,000 thermal tiles to protect it from the extreme heat of re-entry into the atmosphere. The black, white or gray tiles are made of a carbon composite or silica-glass fibers and are attached to the shuttle with silicone adhesive.

If a spaceship has loose, damaged or missing tiles, that can change the aerodynamics of the ship and warp or melt the underlying aluminum airframe, causing nearby tiles to peel off in a chain reaction.

If the tiles start stripping off in large numbers or in crucial spots, a spacecraft can overheat, break up and plunge to Earth in a shower of hot metal, much like Russia's Mir space station did in 2001.

Dittemore said that the disaster could have been caused instead by a structural failure of some sort. He did not elaborate.

As for other possibilities, however, NASA said that until the problems with the wing were noticed, everything else appeared to be performing fine.

NASA officials said, for example, that the shuttle was in the proper position when it re-entered the atmosphere on autopilot. Re-entry at too steep an angle can cause a spaceship to burn up.

Law enforcement authorities said was no indication of terrorism; at an altitude of 39 miles, the shuttle was out of range of any surface-to-air missile, one senior government official said.

If the liftoff damage was to blame, the shuttle and its crew of seven may well have been doomed from the very start of the mission.

Dittemore said there was nothing that the astronauts could have done in orbit to fix damaged thermal tiles and nothing that flight controllers could have done to safely bring home a severely scarred shuttle, given the extreme temperatures of re-entry.

The shuttle broke apart while being exposed to the peak temperature of 3,000 degrees on the leading edge of the wings, while traveling at 12,500 mph, or 18 times the speed of sound.

A California Institute of Technology astronomer Anthony Beasley, reported seeing a trail of fiery debris behind the shuttle over California, with one piece clearly backing away and giving off its own light before slowly fading and falling. Dittemore was unaware of the sighting and did not want to speculate on it.

If thermal tiles were being ripped off the wing, that would have created drag and the shuttle would have started tilting from the ideal angle of attack. That could have caused the ship to overheat and disintegrate.

Dittemore said that even if the astronauts had gone out on an emergency spacewalk, there was no way a spacewalker could have safely checked under the wings, which bear the brunt of heat re-entry and have reinforced protection.

Even if they did find damage, there was nothing the crew could have done to fix it, he said.

``There's nothing that we can do about tile damage once we get to orbit,'' Dittemore said. ``We can't minimize the heating to the point that it would somehow not require a tile. So once you get to orbit, you're there and you have your tile insulation and that's all you have for protection on the way home from the extreme thermal heating during re-entry.''

The shuttle was not equipped with its 50-foot robot arm because it was not needed during this laboratory research mission, and so the astronauts did not have the option of using the arm's cameras to get a look at the damage.

NASA did not request help in trying to observe the damaged area with ground telescopes or satellites, in part because it did not believe the pictures would be useful, Dittemore.

Long-distance pictures did not help flight controllers when they wanted to see the tail of space shuttle Discovery during John Glenn's flight in 1998; the door for the drag-chute compartment had fallen off seconds after liftoff.

It was the second time in just four months that a piece of fuel-tank foam came off during a shuttle liftoff. In October, Atlantis lost a piece of foam that ended up striking the aft skirt of one of its solid-fuel booster rockets. At the time, the damage was thought to be superficial.

Dittemore said this second occurrence ``is certainly a signal to our team that something has changed.''


TOPICS: Front Page News; Government; News/Current Events
KEYWORDS: columbiatragedy; feb12003; nasa; spaceshuttle; sts107
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To: CROSSHIGHWAYMAN
Good idea, but impractical. I had a friend in the USAF who worked Shuttle Ops. Tiles differ in size, shape, and thickness, depending on where they're placed. Mounting a replacement tile is a multi-week iteration. And in any case, the shuttle lacked EVA suits sufficient to even TRY such repairs. . .
61 posted on 02/01/2003 5:11:39 PM PST by Salgak (don't mind me: the orbital mind control lasers are making me write this. . .)
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To: All
(I posted this on another thread about the Columbia and the ISS.)

The ISS and Columbia were on different orbital inclinations relative to the Earth's equator. The ISS orbit ranges further north and south than the normal shuttle orbit. To shift Columbia's orbital inclination to match the ISS would require an enormous amount of cross-track delta-v, more than the shuttle's OMS fuel supply can support. Try as they might, they never could have matched orbit with the ISS.

Why are the oribital inclinations different? NASA made that decision when Goldin decided to bring on the Russians as ISS partners. They needed the greater inclined orbit to support launching modules/crews/supplies with Russian boosters. Not only did this change the ISS-support orbital inclination, it also reduced the available orbiter ISS mission payload since additional fuel is required to reach orbit because the inclined orbit loses some of the advantage of using the Earth's east-west rotation.

Bottom line: Columbia could not have reached the ISS.

62 posted on 02/01/2003 5:11:48 PM PST by Jonah Hex
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To: SSN558
The kits were for dings or cracks in tiles, not tile replacement kits. . .
63 posted on 02/01/2003 5:13:07 PM PST by Salgak (don't mind me: the orbital mind control lasers are making me write this. . .)
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To: mewzilla
Good repairs are impossible. They may have had a "universal patch kit" at one time, but I'm unaware of it.
64 posted on 02/01/2003 5:13:30 PM PST by John Jamieson
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To: Salgak
Right
65 posted on 02/01/2003 5:14:31 PM PST by John Jamieson
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To: mewzilla
For the same reason a lot of cars have first-aid kits.
In case of a major accident, the kit is just about useless, but for normal ops, it's a peace-of-mind generator. . .
66 posted on 02/01/2003 5:15:02 PM PST by Salgak (don't mind me: the orbital mind control lasers are making me write this. . .)
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To: Republic of Texas
27 years KSC NASA
67 posted on 02/01/2003 5:15:06 PM PST by John Jamieson
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To: John Jamieson
Any thoughts on this one?
68 posted on 02/01/2003 5:15:55 PM PST by Republic of Texas (Sarcasm detectors on sale now in the lobby)
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To: Republic of Texas
Too heavy a landing payload, too old, maybe launch damage.
69 posted on 02/01/2003 5:17:40 PM PST by John Jamieson
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To: John Jamieson
Well, what can I say? The guy on ABCNews said they sent the early flights up with "tile repair kits". For patching purposes they had a ceramic based grouting compund-like goo which could be directed into the area where a tile was missing. This stuff was designed to slowly burn away upon re-entry. (the latter info per Mr. Mew, not the ABC guy).
70 posted on 02/01/2003 5:17:56 PM PST by mewzilla
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To: Sub-Driver
The minute I heard about the take-off wing damage this morning, I knew that it was the cause of the wreck.

"Even if they did find damage, there was nothing the crew could have done to fix it, he said."

I bet this will be corrected quickly. I recently took a SCUBA course and the instructor at one point presented all of the technological advancements in equipment, noting that each advance was the result of an incident where someone paid with their life.

71 posted on 02/01/2003 5:18:15 PM PST by yooper
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To: John Jamieson
I heard this shuttle returned with the heaviest payload ever. It happened at a critical time. I suppose even a small thing gone wrong, at that time, could be fatal.
72 posted on 02/01/2003 5:19:43 PM PST by Republic of Texas (Sarcasm detectors on sale now in the lobby)
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To: Howlin
1. Dittemore said there was nothing that the astronauts could have done in orbit to fix damaged thermal tiles and nothing that flight controllers could have done to safely bring home a severely scarred shuttle, given the extreme temperatures of re-entry.

2. Dittemore said that even if the astronauts had gone out on an emergency spacewalk, there was no way a spacewalker could have safely checked under the wings, which bear the brunt of heat re-entry and have reinforced protection.

This is beyond unreal. You'd think the first order of business once in orbit would be to check for damage.
73 posted on 02/01/2003 5:20:51 PM PST by Solamente
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To: Republic of Texas
We used to drop quarters from 2 feet onto the tiles and study the damage. They are very fragile. One goes, and the rest downstrean start peeling off. Stuck on with fabric like material to let them move around a little without cracking off.
74 posted on 02/01/2003 5:21:22 PM PST by John Jamieson
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To: Salgak; CROSSHIGHWAYMAN
OK. so devise a repair kit that moulds epoxy-ablative material over the missing tile space. if aerodynamically necessary, mould a dummy ablative patch on the other wing.

Anything has got to be better than a system where losing one of 10,000 tiles dooms the entire craft and everybody on board.

75 posted on 02/01/2003 5:22:17 PM PST by Oztrich Boy
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To: Jonah Hex
Bottom line: Columbia could not have reached the ISS.

That adds to the 'it doesn't smell right' when they kept insisting that it made no sense to look for tile damage caused at launch, because they have no capability to repair tiles in orbit...

Something tells me, that might have originally been said about Apollo 13, but when faced with the situation they figured out a way, to bring them back.

76 posted on 02/01/2003 5:22:35 PM PST by OReilly
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To: SarahW
If memory serves, the early shuttle flights often returned with many tiles missing.
77 posted on 02/01/2003 5:23:56 PM PST by Churchillspirit
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To: Republic of Texas
Challenger failed at max Q during liftoff. This one failed at max Q during reentry. Max Q is bad stuff. It's the product of air density times velocity squared.
78 posted on 02/01/2003 5:24:53 PM PST by John Jamieson
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To: EastIdaho
Uncertain, apparently this shuttle was too heavy to dock with the space station....
79 posted on 02/01/2003 5:26:39 PM PST by finnman69 (Bush Cheney 2004)
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To: John Jamieson
"Should they have carried spare parts for every possibility? Each tile is different and has a serial number."

Each tile should have spares on the ISS, and provisions should be made for enabling replacement of the tiles while the shuttle is docked on the ISS. Each shuttle should be fitted with a docking ring.

Keep the faith all. This incident will ultimately result in increased protection of our people....

80 posted on 02/01/2003 5:27:24 PM PST by yooper
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