Free Republic
Browse · Search
General/Chat
Topics · Post Article

Skip to comments.

Swiftfuel 100LL Replacement
Purdue University ^ | 5/5/08 | Purdue

Posted on 05/13/2008 7:50:28 AM PDT by Dead Dog

click here to read article


Navigation: use the links below to view more comments.
first previous 1-2021-27 last
To: stubernx98

My father runs nothing but autogas in his ‘54 Bonanza. The E225 seems to like it. Our old C-65 powerd T-crate simply ran like crap on 100LL


21 posted on 05/13/2008 3:11:26 PM PDT by Dead Dog
[ Post Reply | Private Reply | To 18 | View Replies]

To: bill1952

I don’t think there is a one to one comparison of the typical aircraft engine valve guide and auto use. IIRC, the ones originally designed for 80/85 octane had hardened guides to begin with. The TEL was only added for a slight octane rating increase.

The lubricity of Swiftfuel, from the interview anyway, is more on par with diesel and Jet A than 100LL. Notice Diesels don’t need lead for lubricity.


22 posted on 05/13/2008 3:33:59 PM PDT by Dead Dog
[ Post Reply | Private Reply | To 19 | View Replies]

To: stubernx98; Dead Dog

Hi. I am also an instructor who deals with the FAA on a very regular basis, and I am quite sure that the FAA will require expensive modifications to virtually everything that requires 100LL, Mogas certs notwithstanding.

Assuming that this stuff is ever produced.
Although it would be possible to cert my Warrior for Mogas, I would simply not put it in my tank for a variety of reasons.

I do wonder what the future will be for GA.


23 posted on 05/13/2008 6:53:18 PM PDT by bill1952 (I will vote for McCain if he resigns his Senate seat before this election.)
[ Post Reply | Private Reply | To 20 | View Replies]

To: bill1952

Cool, I’m also a CFII and work with FAA DERs on a daily basis. I also have owned and operated aircraft with Mogas STCs. Not that I’m a fan of mogas.

” I am quite sure that the FAA will require expensive modifications to virtually everything that requires 100LL”

For Swiftfuel? Why?


24 posted on 05/13/2008 8:23:18 PM PDT by Dead Dog
[ Post Reply | Private Reply | To 23 | View Replies]

To: bill1952
Here's some good background with a brief history of unleaded fuels in ga aircraft engines, specifically to the valve issues:

http://www.eaa.org/autofuel/faqs/engine_overhaul.asp#TopOfPage

Engine Overhaul - Major or "Top"

Field Information Number 308

Use of Unleaded Automobile Gasoline in Freshly Overhauled Engines

The purpose of this bulletin is to explain the procedure for the use of unleaded automobile gasoline in new or freshly overhauled engines where the valves have been refaced. There have been reports from the field of valve sticking or actual valve/valve seat damage when unleaded automobile gasoline was used in some freshly overhauled engines that have previously used automobile gasoline successfully for long periods. Subsequent valve problems occurred in as little as 10 hours of engine operation.

Small engines from the 1940s were designed for fuels with octane ratings of 63 to 73 octane. These fuels contained no lead at that time. There were valve sticking problems in some engines which were resolved by the manufacturer issuing service instructions to change the valve seat angle and to replace soft valve seats with hard seats. This had been done so many years ago that there is little likelihood of an engine still in existence which has the original soft seats and old valve seat angles. Thus aviation gasoline, with its very high lead content (approximately 2.0 grams/gallon) compared to the need for these engines, had caused many problems as outlined in AC 91.33. Note that grade 80 aviation gasoline for which these engines were initially approved, has a maximum allowable lead content of approximately 0.5 grams/gallon and may be supplied with zero lead content.

Engine manufacturers, in order to minimize valve problems caused by the excessive lead content of 100 low lead aviation gasoline, have increased valve stem diameters and added hardened inserts for the valve seats. Both of these changes favored the use of a gasoline with a very low lead content also, and as pointed out above, showed normal wear characteristics in the EAA's 500-hour flight test program.

As indicated in the June 1985 issue of EAA's SPORT AVIATION magazine, a Continental Motors Special Service Bulletin M46-2, dated November 25, 1946, addressed this situation. An investigation by Continental Motors revealed that the "absence of lead from the fuel has resulted in the 'picking up' or 'welding' of the valve seat to the valve." (Remember, at that time, high quality gasoline was "white gasoline" - with no lead content.)

The special bulletin goes on to say that "there is nothing wrong with either the gasoline or valve materials, but that the two will not work together except after a protective coating is deposited on the valve and seat contact surfaces by use of leaded fuel for the first two or three hours of life of the new engine or an engine in which the valves have been refaced, after the initial 'lead treatment,' however, no valve trouble should be encountered and operation should be better with the 73 or 80 octane clear gasoline than with the war and prewar leaded fuels." Since that time, TCM has changed valve and seat angles for further improvement.

308-1 Revised 5/20/96

Although this procedure was not used during our flight test program and none of the above mentioned valve problems were experienced, we recommend operating on leaded fuel immediately after engine service involving the valves.

EAA members report that their experience indicates that 10 hours of operation on leaded fuel (100LL aviation gasoline, not "leaded" regular automobile gasoline, which now has no lead content) is a more conservative program.

Experience has shown greater extended life, and more time between overhauls, with the use of unleaded automobile gasoline. EAA had more than 500 hours of flight test time on each of the following aircraft when EAA's STC's were issued: Cessna 150 with a Continental engine, Cessna 182 with a Continental engine, Piper Cherokee PA-28-140 with a Lycoming engine, and a Cessna 172 with a Lycoming engine. A Cessna 172 in pipeline patrol satisfactorily flew a supervised 1,200 hours observed by the FAA. All aircraft performed very satisfactorily in actual flight tests for EAA and the FAA. Engine teardown inspection by an independent engine shop and witnessed by FAA representatives indicated no adverse wear problems with the use of unleaded automobile gasoline.

25 posted on 05/14/2008 11:16:13 AM PDT by Dead Dog
[ Post Reply | Private Reply | To 23 | View Replies]

To: stubernx98

What model Bonanza do you have that you could run on mogas?

All Bonanzas since the S35 in 1964 have had at least the Continental IO-520 engine, which, being a high-compression engine, requires 100LL. My 1980 F33A definitely requires 100LL and simply could not operate on mogas.

If Swiftfuel meets the octane requirement for high-compression engines, then this could be an exciting development.


26 posted on 05/19/2008 10:41:11 AM PDT by Poundstone
[ Post Reply | Private Reply | To 18 | View Replies]

To: Poundstone
I had an F 35 which had a E 225-11 engine. It and an after market Bendix fuel injection system, and was STC’s for mo gas.

My current plane a Cessna 310 has IO 470’s and they need the 100, I hope this new fuel is real.

27 posted on 05/19/2008 10:47:46 AM PDT by stubernx98 (cranky, but reasonable)
[ Post Reply | Private Reply | To 26 | View Replies]


Navigation: use the links below to view more comments.
first previous 1-2021-27 last

Disclaimer: Opinions posted on Free Republic are those of the individual posters and do not necessarily represent the opinion of Free Republic or its management. All materials posted herein are protected by copyright law and the exemption for fair use of copyrighted works.

Free Republic
Browse · Search
General/Chat
Topics · Post Article

FreeRepublic, LLC, PO BOX 9771, FRESNO, CA 93794
FreeRepublic.com is powered by software copyright 2000-2008 John Robinson