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Over-Engineering 101: Seems that the fancier-and more European-the car, the less reliable it is
Forbes Magazine via Yahoo! ^ | December 9, 2004 | Jonathan Fahey

Posted on 12/26/2004 4:36:26 PM PST by Brilliant

The price of unreliability is getting outrageous. If you want to buy what Consumer Reports has determined will be the least reliable sedan available in the U.S., you're going to have to shell out between $75,000 and $125,000. That's because the dubious honor went to a car Consumer Reports also calls "sumptuous," "quiet and luxurious" and "a delight to drive": the Mercedes-Benz S-Class.

Mercedes-Benz (a division of DaimlerChrysler) has been struggling with quality problems over the last few years. But the rest of the list of the least reliable sedans reads like the valet lot of a Davos hotel at convention time. Ten of the 11 are European-made and include some of the most celebrated and technologically advanced sedans on the market, including 3 Mercedes-Benz models, 2 BMWs and 2 Jaguars (see table). The average price: $51,000, compared with an average price of $32,000 for the mostly Japanese vehicles on the list of most reliable sedans.

The problems, says David Champion, a former Land Rover and Nissan engineer who runs the auto testing program for Consumer Reports, are electronic. "The engineers have gone a little wild," he says. "They've put in every bell and whistle that they think of, and sometimes they don't have the attention to detail to make these systems work."

The Mercedes-Benz S-Class has a computer-driven suspension system that reduces body roll as the vehicle whips around a corner. It has cruise control that automatically slows the car down if it gets too close to another car. Its seats are adjustable 14 ways, and they are ventilated by a system that uses eight fans to whisk away perspiration.

But drivers who responded to Consumer Reports' surveys cited "serious" problems with the vehicles' electrical systems, power equipment and accessories. The S430 Consumer Reports used for its own test came with a broken "back" button on the navigation system. One small mistake in entering a destination address made the system unusable.

Mercedes-Benz doesn't believe there's a problem, saying in a statement: "The data utilized by Consumer Reports is volunteered by [Consumer Reports] readers, not verified, and does not correlate to our own data or that of other surveys." In recent J.D. Power and Associates studies Mercedes-Benz scored better than the industry average for initial quality but worse than the industry average for longer-term dependability.

BMW says it has fixed the problems with its 7 Series-but not by making the vehicles any simpler. "People drive our cars because they're sophisticated," says spokesman David Buchko. "Our goal is not to take stuff out of the car but to make what's in the car as reliable as possible." Sales of the high-end sedans for both BMW and Mercedes-Benz are suffering. Through the end of October, 7 Series sales were down 19% from 2003 and S-Class sales were off 12%.


TOPICS: Business/Economy; Foreign Affairs
KEYWORDS: autos; autoshop; bmw; cars; eu; mercedes; trade
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To: First_Salute
For many years, I've thought about the fact that engineers always seem to end up working for non-engineers (who always seem to muck things up).

I think the answer is related to why media people, entertainers, and many CEOs are almost always leftists.

They are good at manipulating people, and can never seem to avoid thinking that they are equally as good at designing automobiles, nuclear plants, airplanes...

101 posted on 12/27/2004 4:46:53 AM PST by snopercod (Bigger government means clinton won. Less freedom means Osama won. Get it?)
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To: ChildOfThe60s
I saw a television program regarding engineering "anomalies."

The MOPAR slant 6 was featured.

Seems it had better performance than indicated by the engineering.

After much study as to why, they determined that MOPAR "accidentally" produced the perfect intake manifold. Of course they did that to accommodate that slant!

102 posted on 12/27/2004 4:50:28 AM PST by realpatriot (Some spelling errors may have been intentionally included)
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To: snopercod

The truth is compared to 20 years ago, cars ARE a lot more reliable. All that solid state circuitry, computer monitoring, more sophisticated controls has made for greater reliability even as the parts inside grow more complex. It makes a car more difficult to work on but in some ways easier since internal diagnostics take the hassle out for techs of figuring out exactly what went wrong. They usually can find a failed part and replace it and have you back on the road in short order. Of course maintenance costs have gone up but the trade-off is you might need to bring it in say, twice a year for repair work. Less time in the shop and more time to play with your adult toy. I'll take today's cars over the vintage clunkers.


103 posted on 12/27/2004 4:52:28 AM PST by goldstategop (In Memory Of A Dearly Beloved Friend Who Lives On In My Heart Forever)
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To: ozzymandus
Most German products tend to be overly engineered and complicated.

In general, I agree, but I dearly love my Grohe "Lady-Lux Plus" pullout kitchen faucet. It's beautiful both to the eye and from an engineering standpoint. The "action" is a pleasure to the fingers.

104 posted on 12/27/2004 4:55:26 AM PST by snopercod (Bigger government means clinton won. Less freedom means Osama won. Get it?)
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To: snopercod

They used to have a reputation for being durable. Needless to say, its hard to find finished goods made in Germany on account of the high labor costs involved.


105 posted on 12/27/2004 4:57:22 AM PST by goldstategop (In Memory Of A Dearly Beloved Friend Who Lives On In My Heart Forever)
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To: goldstategop
I'll take today's cars over the vintage clunkers.

Absolutely. I haven't used my set of feeler-gages to set the point gap in a car for forty years ;-)

106 posted on 12/27/2004 4:57:58 AM PST by snopercod (Bigger government means clinton won. Less freedom means Osama won. Get it?)
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To: conservlib
You mean it vents your farts out on the poor French?

There are still facets of German engineering that are admirable.

107 posted on 12/27/2004 5:02:53 AM PST by verity (The Liberal Media is America's Enemy)
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To: pageonetoo
It always goes, and wife can do most of the maintainance. She does everything to the cars, from starters and brakes, to oil changes and tune-ups.

Many years ago, when I was going out with someone, I went down her house to see her. Her mother told me she was out back.

Her legs were sticking out from under the car, the drive shaft and transmission were laying next to it, and she was busy replacing the clutch.

That was the day I started shopping for a diamond.

We will be married 39 years this September.

That is why the feminist threads infuriate me: If someone wants equality, believe in yourself, and BE equal.

108 posted on 12/27/2004 5:18:05 AM PST by Gorzaloon
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To: Brilliant; nycgal
I've spent a lot of money having maintenance done on my car--brakes, belts, etc

The nice thing about Audi is when you Lease, all service and maintainence issues are covered 100%...exceptions are tires (unless defective) and any self-inflicted damage.

So we have spent virtually nothing for the past 5 years. Of course, it's built into the price of the car, and thus the lease payment (nothing is FREE!) but at least you know what that is and you have no variable expenses during the life of the lease while under warranty, which is 48 mo/48,000 miles.

109 posted on 12/27/2004 6:06:10 AM PST by NewLand (I'm a Generation Jones'er and WE elected President Bush!)
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To: tuckunderbreak
Ever wonder why the Germans lost the war...?

Well it certainly wasn't because of Chevy Vegas, Ford Mustang II's, Ford Edsels, AMC Gremlins, or Chrylser K-cars that's for sure

Come to think of it, I wasn't because of Panther tanks, either....

Reality is that the Germans had us out-engineered in just about everything except aircraft. It's no fluke that today's M1A1 Abrams tank has a German main gun. It's pretty amazing that a little bitty country the size of Germany wreaked the havoc they did.

110 posted on 12/27/2004 6:09:49 AM PST by SolutionsOnly (but some people really NEED to be offended...)
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To: Disambiguator

Yep.

And when my '57 Pontiac Chieftan hits the streets again, it'll be because I took it all apart and put it back together myself.

No power steering, power brakes, power windows, cruise control, a/c, or anything that's prone to failure.

It's rudimentary transportation, but two tons of fun!

I-Drive?

Yeah. I drive.


111 posted on 12/27/2004 6:18:36 AM PST by Pete'sWife (Dirt is for racing... asphalt is for getting there.)
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To: goldstategop
The truth is compared to 20 years ago, cars ARE a lot more reliable

Yes, some -not all - are and that's attributable to two developments: Fuel Injection and electronic ignitions. A 20 year old car with these features is just as reliable. It's the carburetors and mechanical (points) ignitions that caused most all the trouble. I've a couple of '80's German cars that run as well as a new one. Love 'em to death.

The rest is fluff. Except the auto-dimming rear view mirror (sarcasm)

112 posted on 12/27/2004 6:23:56 AM PST by SolutionsOnly (but some people really NEED to be offended...)
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To: Brilliant

This is a reocuring problem with the Germans. I WW2 the german 105 mm howizer breech mechanism had 26 or 27 parts. The US breech had 7 parts. Anyone want to guess which one last longer in the field being maitained by soldiers with barely a high education?

As for my I drive a Jeep 6 cylinder, pretty basic model.


113 posted on 12/27/2004 6:24:41 AM PST by TXBSAFH (Never underestimate the power of human stupidity--Robert Heinlein)
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To: Felis_irritable

The F-40 ?


114 posted on 12/27/2004 7:41:12 AM PST by Eric in the Ozarks
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To: Pete'sWife

You'll need to post pics on your profile when that's done. I'm working on a motorcycle "project" right now meself. :^)


115 posted on 12/27/2004 7:51:34 AM PST by Disambiguator
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To: pageonetoo
"My wife is a Z-car nut... been looking for a solid 240Z rebuilder..."

How does your wife feel about hybrid Z-cars? Here's one of the more impressive I've seen (cut and paste these urls to see the videos):

The car has a supercharged 383 cubic inch Chevy LT-1, backed by a T-56 (6-speed) manual transmission.

http://www.adata.com/movies/Darius-240Z-R1.mpeg
http://www.adata.com/movies/Darius-240Z-full.mpeg
http://www.adata.com/movies/Darius-240Z-sideways.mpeg

116 posted on 12/27/2004 8:43:35 AM PST by Charles Martel
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To: Eric in the Ozarks

The sticker in the trunk reads B4U. It also has the trailering pkg, V92, and a posi, G80. The posi gets a 3.23 ratio, which splits the mileage/acceleration conundrum nicely in a family car.


117 posted on 12/27/2004 8:46:25 AM PST by Felis_irritable
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To: Gorzaloon

the Jag is a Ford!!


118 posted on 12/27/2004 8:51:44 AM PST by bert (Don't Panic.....)
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To: goldstategop
Less time in the shop and more time to play with your adult toy. I'll take today's cars over the vintage clunkers.

That's exactly why the term "resto-mod" is often seen in car enthusiast magazines these days. Take a classic car and add modern amenities without permanently altering the vehicle and you've got the optimum setup. You can now buy electronic fuel injection setups that look like either a trio of Stromberg carburetors (for the old-school "hot rod" look) or a Hilborn mechanical fuel injection setup, complete with spun aluminum velocity stacks.

Only someone with a sharp eye will spot the electrical connections and know that an engine control computer is on board. Between an EFI setup and a modern overdrive-equipped transmission, you can even get respectable mileage out of a classic car or truck.

119 posted on 12/27/2004 9:05:21 AM PST by Charles Martel
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To: Gorzaloon
But surprisingly, I have never had trouble getting parts for the Jag, if one does some online legwork. For example, I just got a set of fuel injectors. Since the system uses a common Bosch injector (It's an XJ40) there are about fifty models that use the same thing. When one gets bitten is when it is a Coventry part!

Jaguars have become more reliable since the company was purchased by Ford.

120 posted on 12/27/2004 9:16:47 AM PST by reg45
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