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Plan To Cut Tube Wear Falls Short At San Onofre Nuke Site
AP) ^ | May 13, 2012 12:13 PM

Posted on 05/13/2012 7:52:44 PM PDT by BenLurkin

A $670 million overhaul at California’s San Onofre nuclear plant was expressly intended to avoid the types of ailments that have sidelined its twin reactors.

San Onofre’s twin reactors have been idle for more than three months in the midst of a federal probe into what went wrong with hundreds of tubes that snake through the generators. Some were so eroded after a brief run in operation they can no longer function safely.

Less than a month before a tube break in January prompted Southern California Edison to take the plant offline, engineers writing in a trade magazine touted a series of modifications to the generators that they believed would improve the plant’s dependability and longevity.

The first goal listed: reducing tube wear.

The article, published in Nuclear Engineering International, provides a detailed account of what the company was attempting to achieve with the new generators, and leaves a gaping question.

How did a design intended to reduce tube wear in numerous ways in this case increase it, in some cases rapidly?

Gradual wear is common in such tubing, but the rate of erosion in some tubes at San Onofre alarmed officials since the equipment is relatively new. The company last week said more than 1,300 tubes are so damaged that they will be taken out of service, a far higher number than previously disclosed, but that number is well within the margin to allow the generators to keep operating.

Test results show that two types of wear have occurred at both units — tubes are rubbing and vibrating against adjacent tubes, as well as against support structures inside the generators.

(Excerpt) Read more at losangeles.cbslocal.com ...


TOPICS: US: California
KEYWORDS: nuclearpower; sanonofre

1 posted on 05/13/2012 7:52:49 PM PDT by BenLurkin
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To: BenLurkin

“Hello... I’d like to talk with you about your ducts...”


2 posted on 05/13/2012 8:08:35 PM PDT by Prospero
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To: BenLurkin

The tubing also has to endure radiation; it’s not a pure physical problem.


3 posted on 05/13/2012 8:09:56 PM PDT by HiTech RedNeck (Mitt! You're going to have to try harder than that to be "severely conservative" my friend.)
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To: BenLurkin
Federal and company investigators are trying to determine why that is happening, and company officials have yet to say if the root cause of the problem is related to design, improper installation or maintenance, or other issues.

It's other issues; to wit, R-e-d C-h-i-n-a m-a-d-e t-h-e t-u-b-e-s. I bet.

That appears to threaten the new San Francisco Bay bridge. Shoddy material (in this case the steel that is the bridge) was made in Red China. To be fair those responsible for the bridge such as CalTrans say there are no real problems. Critics disagree.

4 posted on 05/13/2012 8:16:13 PM PDT by WilliamofCarmichael (If modern America's Man on Horseback is out there, Get on the damn horse already!)
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To: BenLurkin
erosion in some tubes at San Onofre alarmed officials since the equipment is relatively new<<<

having worked in that trade for a few yrs........Id check the Main contractors personnel accounts and then go to the head engineer's accounts...

Ray Charles could have “seen” the connection..why cant we?...lol..it ain't about the paperwork being correct!..Trust me..that's the 1st thing u cover

5 posted on 05/13/2012 8:17:09 PM PDT by M-cubed
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To: WilliamofCarmichael

Ordered them from China. A quality problem. Humm who could have seen that coming? /s


6 posted on 05/13/2012 8:21:10 PM PDT by HiTech RedNeck (Mitt! You're going to have to try harder than that to be "severely conservative" my friend.)
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To: HiTech RedNeck

The vibration and ohysical rubbing is a design problem. The Westinghouse division that built the originals and the engineers that designed them are long gone.


7 posted on 05/13/2012 8:36:05 PM PDT by meatloaf (Support House Bill 1380 to eliminate oil slavery.)
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To: BenLurkin

"Everywhere I look something reminds me of her"

8 posted on 05/13/2012 8:41:15 PM PDT by BookmanTheJanitor
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To: WilliamofCarmichael
Yeah...the Chinese have special factories for "stretching" reinforcing bars and wire....

Truck arrive with 10 big rolls of 7mm diameter steel re-bar wire......

Drives out a day later with 11 big rolls of "7mm" diameter steel re-bar......

I guess they also do it with steel pipe.....

(I seem to recall a news report that Chinese pipe for water well drilling was not top quality.)

9 posted on 05/13/2012 8:51:53 PM PDT by spokeshave (If Obama is Lenin....who are Trotsky and Stalin...?)
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To: spokeshave
I seem to recall a news report that Chinese pipe for water well drilling was not top quality

There were lots of problems with Chinese tubulars (drill pipe) in the oil industry, too.

10 posted on 05/13/2012 9:02:38 PM PDT by Smokin' Joe (How often God must weep at humans' folly. Stand fast. God knows what He is doing)
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To: All
Does anyone really need reminding? Check out how many crane collapses there have been since we've been buying them from China.

Dog food? Toothpaste? Toys. . . .

11 posted on 05/13/2012 9:20:19 PM PDT by WilliamofCarmichael (If modern America's Man on Horseback is out there, Get on the damn horse already!)
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To: BookmanTheJanitor

Mmmm...those definitely make me think of “vibration and rubbing.”


12 posted on 05/13/2012 11:01:15 PM PDT by ProtectOurFreedom
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To: WilliamofCarmichael

They are not from China, but from North Korea, Doosan, we have the same generators here that we will be installing in TN in the fall, there has to be more to the story.


13 posted on 05/14/2012 3:46:02 AM PDT by Tees Mom (Nuclear girl)
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To: BenLurkin

Tube wear:

http://www.patriciafield.com/images/sequin%20tube%20top-%20DIS.jpg


14 posted on 05/14/2012 4:59:40 AM PDT by smalltownslick
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To: BookmanTheJanitor

Excellent “Naked Gun” reference!


15 posted on 05/14/2012 12:36:49 PM PDT by BenLurkin (This is not a statement of fact. It is either opinion or satire; or both)
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