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To: volunbeer

Batteries are made up of cells connected in series/parallel to achieve the desired voltage and capacity. There are some crappy cells to be sure, but the interconnects are done with welded nickle straps and after a few bounces, they can break and connect things that shouldn’t be. All lithium chemistries require battery charge management (BCM) circuits and if the controller can’t tell what’s happening in a particular cell or string it can overcharge, and bad things can happen.


6 posted on 01/16/2024 5:40:36 PM PST by bigbob
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To: bigbob

“There are some crappy cells to be sure, but the interconnects are done with welded nickle straps and after a few bounces, they can break and connect things that shouldn’t be. “

I don’t believe that’s a significant modus of e-bike or scooter fires. In the cases where it does happen it would tend merely to open the circuit. Too high of a charge current or not terminating the charge at the proper time are the principle causes. Neither of these conditions tend to occur often with OEM battery packs or chargers; but are almost expected when chargers are swapped or rush charging jobs are attempted or a pack is built from inferior cells (high resistance or other defect), such as at the NYC e-bike delivery outfits.


10 posted on 01/16/2024 8:22:26 PM PST by steve86 (Numquam accusatus, numquam ad curiam ibit, numquam ad carcerem™)
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