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Air Force Academy cadet creates goo that stops bullets
Air Force Times ^ | May 14, 2017 | Charlsy Panzino

Posted on 05/15/2017 7:21:30 AM PDT by SJackson

A gooey substance normally wouldn’t seem like it could stop a bullet, but an Air Force Academy cadet has created just that.


Air Force Academy Cadet 1st Class Hayley Weir created a goo-like substance that can stop bullets.

Cadet 1st Class Hayley Weir’s interest in bullet-stopping materials was piqued when she took a chemistry class at the academy in 2014. The class was given three materials to combine in a way that could stop a bullet.

“Up to that point, it was the coolest thing I’d done as a cadet,” Weir, a senior at the academy, told Air Force Times.

The students were given an epoxy, Kevlar and carbon fiber — materials that would harden together to stop a bullet but that could also shatter.

That prompted Weir to come up with an alternative combination of materials that would produce the same result without shattering. The academy put her in touch with a chemistry adviser who wanted to research body armor, and he suggested a shear thickening fluid as an alternative to the epoxy that hardened when dried. The fluid, also known as a non-Newtonian fluid, changes viscosity depending on whether stress or force is applied to it.

This means the material would feel gooey until struck with something, like a bullet — then it would harden enough to stop it.

The idea to separately use shear thickening fluid, Kevlar and carbon fibers as anti-ballistic materials is not new, but they’ve never been used together.

Ryan Burke, a military and strategic studies professor at the academy who teamed up with Weir on the project, said he fully expected that it had already been tried before.

“The armor industry is a multibillion dollar industry with people studying this on a daily basis as their main profession,” he said.

Weir and Burke did a review of previous studies, but they couldn't find anything similar, he said.

“We knew Hayley had stumbled onto something unique here and innovative,” said Burke, a Marine veteran.

They also ran the idea past researchers and chemists at the Air Force Civil Engineer Center, who thought it was a valid idea worth pursuing.

Weir began researching in 2015 and switched majors from chemistry to military strategies, where she linked up with Burke to continue the research.

In the first few months of testing the goo in 2016, Weir said it kept failing.

“Bullets kept going straight through the material with little sign of stopping,” she said.

Weir and Burke watched video footage of the testing and found that when the bullet hit the material, it would balloon backward as the round was caught.

The cadet thought maybe they weren’t putting the materials together in the best way, so they redesigned the layering sequence.

In December 2016, they had their first successful test.

“From then on, we had a hard time getting the material to fail,” Weir said.

They went to the Air Force Civil Engineer Center for a week of testing, and the material stopped a .44 Magnum bullet.

“It’s a gigantic bullet — this is the highest caliber we have stopped so far,” Weir said.

The team tested 9 mm, .40 Smith & Wesson, and then the .44 Magnum rounds.

Burke said the stronger and faster the round, the quicker it was stopped by the material.

In the 9 mm testing, the rounds went through most of the layers but were caught by the fiber backing, Burke said. The larger .40-caliber round was contained in the third layer of Kevlar. The .44 Magnum was caught in the first layer.

“The greater the force, the greater the hardening or thickening effect” of the material, Burke said.

Weir said they’re looking at the possibilities of using the material as extremity armor as well as coating vehicles and aircraft in it.

The possibilities are endless, she and Burke said.

The material could be turned into tents that would protect people from small-arms fire and shrapnel, she said.

In the civilian world, it could be used as emergency barricades. For example, if there was a mass shooting, some form of the material could cover people to protect them.

After Weir graduates from the academy this month, she will continue her research at Clemson University in South Carolina.

In the meantime, there’s a patent pending on the material that will last 12 months.

Weir said she and Burke will use that time to optimize the technology so it will be more advanced when they file for the official patent.


TOPICS: News/Current Events
KEYWORDS: armor; banglist; carbonfiber; kevlar; miltech; nonnewtonianfluid; usaf; usafa; viscosity
video at link
1 posted on 05/15/2017 7:21:30 AM PDT by SJackson
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To: SJackson

Who owns this discovery.. as in who is going to be making the money from it?


2 posted on 05/15/2017 7:23:06 AM PDT by RummyChick (can we switch Don,Jr for Prince Kush and his flak jacket. From Yacht Party to Warzone ready to wear.)
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To: SJackson

Send some to Chicago.


3 posted on 05/15/2017 7:25:17 AM PDT by CondorFlight (I)
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To: SJackson

This is an outstanding Cadet!


4 posted on 05/15/2017 7:27:38 AM PDT by Hostage (Article V)
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To: SJackson
The fluid, also known as a non-Newtonian fluid, changes viscosity depending on whether stress or force is applied to it.

It's also called corn starch.

5 posted on 05/15/2017 7:29:51 AM PDT by super7man (Madam Defarge, knitting, knitting, always knitting)
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To: SJackson

Good news. Proud to say that my grandson is a cadet there! Just finishing his first year.


6 posted on 05/15/2017 7:31:51 AM PDT by afraidfortherepublic
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To: super7man

Transmission fluid will do that, too!


7 posted on 05/15/2017 7:33:26 AM PDT by Ken522
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To: super7man

Thank you. Even youtube has videos about it.


8 posted on 05/15/2017 7:34:41 AM PDT by mad_as_he$$
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To: SJackson

Even if it works, it’ll be stopped dead in its tracks by the Kevlar supporters

This is exactly what happened to Kryron ... Field tests showed it stopping 50 caliber rounds at 20 yards (you can find the video on YouTube)


9 posted on 05/15/2017 7:36:45 AM PDT by sten (fighting tyranny never goes out of style)
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To: RummyChick

Typically it would be the primary researchers and the “company” that funded the researcher either the academy or the USAF

Why do you care?


10 posted on 05/15/2017 7:36:55 AM PDT by Nifster (I see puppy dogs in the cloudsi)
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To: sten

It sounds like they still use Kevlar as a component. If they are getting a cut, it shouldn’t be a problem.


11 posted on 05/19/2017 4:51:09 AM PDT by PJammers (Quis custodiet ipsos custodes?)
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To: super7man

I made brownies that did that


12 posted on 05/19/2017 4:58:38 AM PDT by lilypad
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To: Nifster

I think the point has been mentioned in previous posts. The military owns these types of discoveries and even if they work, sometimes due to other contractual obligations such discoveries won’t be put into production.

Example? A family friend who was a civilian working for the DOD discovered a compound which when applied to a bleeding wound, stopped the bleeding immediately. The substance was also easily able to be carried onto the battle field and applied in combat; once in a medical facility the substance also could be removed without damage to the surrounding tissue. It also did not heat up when it came into contact with blood (and burn the soldier) as had happened with other attempted compounds. After the long process of getting it through all the necessary channels, the army finally denied the production of this compound because it had already contracted to make another - inferior- product. The friend tried for a decade to get this decision overturned but was not successful.


13 posted on 05/19/2017 5:02:55 AM PDT by Madam Theophilus (iI)
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To: SJackson

This technology actually is not new.

I like Academy Cadets and I do think she’s attractive but I strongly suspect part of this story has to do with the fact that she’s a woman.

The optics of this story probably made some higher-up look good and looking good is what it’s all about in our “new, improved military”.


14 posted on 05/19/2017 5:11:51 AM PDT by gaijin
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To: SJackson

Very cool!


15 posted on 05/19/2017 5:35:55 AM PDT by Chainmail (A simple rule of life: if you can be blamed, you're responsible.)
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To: SJackson

The force is still transmitted to the target, even though the projectile may not penetrate. The result could be considerable — even lethal — blunt-force trauma. Still better than having your innards pureed by a bullet, I suppose.


16 posted on 05/19/2017 5:38:42 AM PDT by IronJack
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To: IronJack

A friend of mine who was an ATM tech was shot center of mass twice with .38 plain lead round nose loads. His vest stopped them but it knocked the wind out of him. He felt lucky that the thieves didn’t finish him with a head shot. To add insult to injury, the FBI visited him later. They suspected that it was an inside job because the round used was virtually guaranteed to not be lethal under these circumstances.


17 posted on 05/19/2017 6:05:39 AM PDT by CrazyIvan (Fidel and Che are together again, and it ain't on a t-shirt.)
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To: Madam Theophilus

Sad. Happens on the private sector too


18 posted on 05/19/2017 6:06:25 AM PDT by Nifster (I see puppy dogs in the cloudsi)
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