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Carbon Chip Breakthrough May Crush Silicon
NewsFactor Network ^ | December 9, 2002 | Mike Martin NewsFactor Network

Posted on 12/10/2002, 8:55:04 AM by Ernest_at_the_Beach

By Mike Martin
NewsFactor Network
December 9, 2002

In science fiction, from Star Trek to The X-Files, silicon-based life forms have proven deadly to carbon-based humans. In the real world, however, carbon-based transistors may prove fatal to the future prospects of silicon wafers.

Xerox (NYSE: XRX) Latest News about Xerox researchers in Canada claim they have stabilized polythiophene, a normally unstable, yet highly flexible, semiconducting polymer that can be etched with electronic circuits in place of rigid silicon chips

, promising newspaper-thin computer monitors and televisions you can pin to your wall.

Carbon-based "printable organic electronic" devices have eluded manufacturers because the polythiophene compounds synthesized previously degraded quickly in the presence of oxygen.

The new compound, synthesized by Xerox research fellow Beng Ong and his coworkers, "augurs an inexpensive, easy-to-manufacture alternative to silicon-based electronics, which are difficult to fabricate and can cost up to ten thousand dollars per square meter," Xerox spokesperson Sandra Mauceli told NewsFactor. "Projected applications range from identification tags on merchandise to electric paper displays."

'Ultra-Clean' Means Ultra-Costs

"Silicon transistors require ultra-clean room environments, high-temperature vacuum systems and complex, photo-lithographic processes," Ong told NewsFactor. "The main advantage of our materials is their ability to be printed by low-cost printing processes, such as screen, stamp and jet printing," in a normal environment where precautions against moisture and oxygen are not necessary.

A site to fabricate silicon chips would "cost approximately three billion dollars versus an organic fabrication site cost of approximately thirty million dollars," Motorola (NYSE: MOT) Latest News about Motorola organic electronics department manager Dan Gamota told NewsFactor.

"The additional cost associated with attaching the silicon chip to the printed wiring board is removed when building organic-based electronic products," Gamota said, "because fabrication and attachment are combined into a single process." This results in substantial savings, he pointed out.

From Hectic to 'Smectic'

Polythiophenes are "much like many of the plastic materials we come into contact with daily: styrofoam, polyethylene, polypropylene and the rubbery base material for chewing gums," Ong said. His team's compound is a so-called "smectic liquid crystal" made of polythiophene.

"Smectic liquid crystals have molecules that can align and order themselves under certain conditions," Ong explained, resulting in the semiconductor properties that such companies as Lucent, DuPont, Dow, IBM, Philips and Siemens have sought to perfect -- and stabilize -- for several years.

"No other companies have so far been able to make organic polymer thin-film transistors and obtain the levels of electrical properties that we have obtained with our materials," Ong claimed.

Furthermore, "the material developed by Xerox maintains these electrical properties when subjected to ambient environmental conditions -- oxygen and humidity," Gamota said. "Previously discovered systems required barrier and packaging materials for prolonged longevity."

Carbon vs. Silicon

In science fiction, from Star Trek to The X-Files, silicon-based life forms have proven deadly to carbon-based humans. In the real world, however, carbon-based transistors may prove fatal to the future prospects of silicon wafers.

"Beng Ong's work has the potential to enable the creation of a new business market based on organic-based transistor products," Gamota said. "These products have the potential to revolutionize many aspects of everyday life, such as truly interactive furniture, walls, ceilings, floors -- all communicating amongst themselves and with their occupants."


TOPICS: Business/Economy; Extended News; News/Current Events; Technical
KEYWORDS: computing; techindex
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1 posted on 12/10/2002, 8:55:04 AM by Ernest_at_the_Beach
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To: *tech_index; Sparta; Mathlete; Apple Pan Dowdy; grundle; beckett; billorites; One More Time; ...
OFFICIAL BUMP(TOPIC)LIST
2 posted on 12/10/2002, 8:55:43 AM by Ernest_at_the_Beach
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To: Ernest_at_the_Beach
polythiophene,

I have the uncomfortable feeling this was listed as an ingredient on a bottle of "vitamins" I was looking at today.

3 posted on 12/10/2002, 9:09:47 AM by patriciaruth
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To: patriciaruth
Very interesting...I think Xerox goes back on my long term watch list.
4 posted on 12/10/2002, 9:14:55 AM by lainde
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To: lainde
There are a bunch of companies, both large and small working on this. The difference here is no protective cover is needed. Organic electronics is really right out of many SiFi shows and is coming true.
5 posted on 12/10/2002, 11:46:39 AM by KeyWest
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To: Ernest_at_the_Beach
I wondered how long it would take "them"
to figure this out. This is just an intermediary
step until "they" figure out the lanthanide issue.
6 posted on 12/10/2002, 11:52:25 AM by error99
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To: Ernest_at_the_Beach
This claim of replacing silicon in chips is perfect BS. There is so much know-how in the existing silicon technology, built up from the billions of dollars of research and development spent over the years, that it's not going to be replaced in our lifetime.

This material could replace some of the inks used in printing things like the button switches on microwaves and dishwashers, etc. but the chip thing is BS. The only quoted extoller of this is Gamota, who has a vested interest in getting more R&D funds for his own department working in the area.

7 posted on 12/10/2002, 2:50:58 PM by expatpat
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To: Ernest_at_the_Beach
bump
8 posted on 12/10/2002, 2:52:35 PM by Centurion2000
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To: expatpat
This claim of replacing silicon in chips is perfect BS. There is so much know-how in the existing silicon technology, built up from the billions of dollars of research and development spent over the years, that it's not going to be replaced in our lifetime.

From my experience in the industry, I would say that it is definately possible. Molecular circuits make the argument a moot issue. It's coming. This is why I also say cloning is a dead end. Why clone when you can actually build DNA? The devices are getting so small I can hardly see them with a SEM (scanning electron microscope).

9 posted on 12/10/2002, 3:09:15 PM by Sir Francis Dashwood
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To: Ernest_at_the_Beach
I am wondering if this might affect the plastics industry in a good way? I know at Dow we make ethylene and polyvinyleverything. We could use a boost right now. Business is way down, affecting thousands of people in this area. In fact, Dow built this town in mid 1940s for Dow employees to live in. We are on the gulf coast of Texas.... (I LOVE L A )
10 posted on 12/10/2002, 3:12:16 PM by buffyt
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To: expatpat
"...it's not going to be replaced in out lifetime."

And man will never fly....man will never split the atom...man will never break the sound barrier...man will never land on the moon...the Dow will never hit 10,000.

These are all things that happened within a generation. I would suggest that you never say never, especially regarding things technological.

11 posted on 12/10/2002, 3:48:22 PM by wcbtinman
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To: Ernest_at_the_Beach
Also one of the big factors in replacing silicon is the pollution caused by these plants in terms of heavy metals and solvents needed to clean the etched wafers.

Intel's new plant in Rio Rancho,NM, sitting outside Albuquerque, utilizes more than 400,000 gallons of water a day cleaning chips. Although the residue is "recycled" you can imagine what gets into the environment on an annual basis.
12 posted on 12/10/2002, 3:51:23 PM by txzman
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To: wcbtinman
I remember in 1973, counting the number if IC's in and about my car, house and possesions. It was maybe five.
13 posted on 12/10/2002, 3:54:15 PM by bvw
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To: txzman
I remember arguing with a rather poorly informed "Green" activist woman, regarding the "sustainability" of computer technology, and high technology in general. I told her that her complaints, (toxic chemicals, heavy metal use, high energy requirements etc.),were just transitory steps in an evolving technology, and that we could "innovate" around these issues, making them old news, and her concerns anachronisms. I feel this article goes more than half way in vindicating my prediction.
14 posted on 12/10/2002, 4:07:49 PM by Richard Axtell
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To: error99
A novel polythiophene with pendant fullerenes

http://www.ipc.uni-linz.ac.at/publ/2000/2000-25.pdf

no, that's not the title of a new paul simon song (see: "a simple desultory phillipic"), BUT, as a non-chemist, i had a feeling that bucky's genius would play some part in superconductivity....just an observation....and the electro/photoluminescence of lanthanides is certainly (using spock's voice here) "fascinating"....

15 posted on 12/10/2002, 4:30:36 PM by 1john2 3and4
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To: Ernest_at_the_Beach
My life will not be complete without interactive furniture.
16 posted on 12/10/2002, 4:37:29 PM by js1138
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To: expatpat
I think anytime you reduce the production costs of an electronic device you will find a market. Not everything needs a 3.0 gig Pentium 4. Smart cards, for example. Cheap displays are another. Internet enabled lamps, God help us, are another.
17 posted on 12/10/2002, 4:42:36 PM by js1138
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To: wcbtinman
We need to stop saying "get a horse" everytime we hear about these new technologies. If only because it's not exactly an original response.
18 posted on 12/10/2002, 4:49:26 PM by Let's Roll
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To: 1john2 3and4
You could use this stuff to line your geodesic dome... have your own IMAX :)
19 posted on 12/10/2002, 10:54:37 PM by Britton J Wingfield
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To: Complacent Sheeple
PING
20 posted on 12/11/2002, 12:56:47 AM by Orion78
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