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Manufacturing process provides low-cost, sustainable option for food packaging
Purdue University ^ | June 26, 2018 | Jeffrey Youngblood

Posted on 06/30/2018 1:16:53 PM PDT by 2ndDivisionVet

WEST LAFAYETTE, Ind. – Purdue University researchers have developed a large-scale manufacturing process that may change the way some grocery store foods are packaged.

According to Credence Research, food packaging is a growing billion-dollar market, and overall predicted growth is expected to reach 6 percent by 2024. Advanced barrier coatings, which help to protect grocery items such as foods and beverages, are growing by as much as 45 percent each year.

The Purdue team, led by Jeffrey Youngblood, a professor in Purdue’s School of Materials Engineering, created a new manufacturing process using cellulose nanocrystals as advanced barrier coatings for food packaging.

CNCs are an alternative renewable raw material derived from abundant resources such as wood and plants. They have properties including nontoxicity, biodegradability, high specific strength, high thermal conductivity and optical transparency, all of which make them excellent components for advanced food packaging.

“The challenge for the food packaging industry is to create a recyclable and sustainable barrier material that is low-cost,” Youngblood said. “Our innovation using CNC coatings is transparent, nontoxic and sustainable.”

The Purdue manufacturing technique also is scalable since it is a roll-to-roll manufacturing process using waterborne polymer systems. CNCs are highly crystalline and easily dispersed in water, so manufacturers can control the structure to eliminate free volume and end up with only the properties that are needed for the barrier material.

“Our unique process uses the power of natural nanotechnology and allows a much higher density and packing coating that reduces diffusion pathways and drastically improves oxygen, carbon dioxide and water vapor permeability,” Youngblood said. “In essence, we get properties similar to common packaging such as ethylene-vinyl alcohol polymer, but with more sustainable results.”

The Purdue technology also offers food packaging manufacturers excellent optical, thermal and mechanical properties to ensure that food remains as fresh as possible when it is delivered to the grocery store for consumers.

“Technological advances such as this are important as there is a larger societal effort to improve sustainability,” Youngblood said. “CNC offers this, along with transparency, nontoxicity and high barrier performance.”

The Purdue Office of Technology Commercialization helped secure a patent for the technology. It is available for licensing.

About Purdue Office of Technology Commercialization

The Purdue Office of Technology Commercialization operates one of the most comprehensive technology transfer programs among leading research universities in the U.S. Services provided by this office support the economic development initiatives of Purdue University and benefit the university's academic activities. The office is managed by the Purdue Research Foundation, which received the 2016 Innovation and Economic Prosperity Universities Award for Innovation from the Association of Public and Land-grant Universities. For more information about funding and investment opportunities in startups based on a Purdue innovation, contact the Purdue Foundry at foundry@prf.org. For more information on licensing a Purdue innovation, contact the Office of Technology Commercialization at innovation@prf.org. The Purdue Research Foundation is a private, nonprofit foundation created to advance the mission of Purdue University.


TOPICS: Business/Economy; Food; Science
KEYWORDS: food; groceries; manufacturing; packaging
FULL TITLE: Changing the grocery game: Manufacturing process provides low-cost, sustainable option for food packaging
1 posted on 06/30/2018 1:16:53 PM PDT by 2ndDivisionVet
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To: 2ndDivisionVet

Boiler Up!


2 posted on 06/30/2018 1:19:25 PM PDT by bagadonutz (knuckledragger)
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To: 2ndDivisionVet

Better living through nanotech.


3 posted on 06/30/2018 1:26:43 PM PDT by MUDDOG
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To: 2ndDivisionVet
Sounds like this could be applicable to clean or perhaps sterile packaging.

I wonder if the CNC stuff can handle gamma or e-beam? A material like this removes a lot of variables from the primary packaging. And drum/vessel liners could be used without the risk of slip agent contamination.

4 posted on 06/30/2018 1:33:42 PM PDT by NativeSon ( Grease the floor with Crisco when I dance the Disco)
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To: NativeSon

Exactly.


5 posted on 06/30/2018 1:34:35 PM PDT by 2ndDivisionVet (You cannot invade the mainland US. There'd be a rifle behind every blade of grass.)
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To: 2ndDivisionVet

bump :)


6 posted on 06/30/2018 1:47:15 PM PDT by 4Liberty (illegal immigration is a "process" crime too....)
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To: NativeSon

I thought they found they could make a plastic-like material from corn, years ago.


7 posted on 06/30/2018 3:44:07 PM PDT by Dr. Bogus Pachysandra (Don't touch that thing! Don't let anybody touch that thing!I'm a doctor and I won't touch that thing)
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To: 2ndDivisionVet

Like most things these days, wait ten years after this goes into full production and there will be lawsuits over deaths and cancers from it.


8 posted on 06/30/2018 5:18:20 PM PDT by bgill (CDC site, "We don't know how people are infected with Ebola.")
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To: Dr. Bogus Pachysandra

I remember that. It may not have been sufficient for longer life packaging, thereby limiting the shelf life of the product. I think there are plastics utensils made from some plant matter, real biodegradable.


9 posted on 06/30/2018 7:08:58 PM PDT by NativeSon ( Grease the floor with Crisco when I dance the Disco)
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To: NativeSon
I think there are plastics utensils made from some plant matter, real biodegradable.

Biodegradability makes sense.

Recycling is a scam.

10 posted on 06/30/2018 10:27:21 PM PDT by Jeff Chandler (President Trump divides Americans . . . from anti-Americans.)
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