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Decades-old mistake may have caused bridge beam to fail
The Philadelphia Inquirer ^ | January 23, 2017 | Jason Laughlin

Posted on 01/24/2017 8:11:35 PM PST by Tolerance Sucks Rocks

An apparent construction error six decades ago could have caused the fracture discovered Friday in a steel beam that forced the closure of the Delaware River Bridge, an engineering expert who viewed pictures of the cracked truss said Sunday.

An image of the cracked truss - a supporting piece - on the bridge that runs between Bucks County in Pennsylvania and Burlington County in New Jersey shows signs of holes that had been mistakenly drilled into the steel beam and then filled with plug welds, a typical solution in the 1950s when the bridge was built, said Karl Frank, professor emeritus of engineering at the University of Texas at Austin. His areas of study include fractures and fatigues in metal structures and welded and bolted joints, according to the university website.

The image is on the website of the Pennsylvania Turnpike Commission, and Frank viewed it there.

"What we do nowadays, we don't do that," he said. "If you have a misdrilled hole, you would just put a bolt in and tighten it up. The problem is they welded it up."

The plug welds created a weak point, Frank said, and the stress of traffic crossing the bridge continuously since it opened in 1956 could have led to a sudden crack, splitting the beam at the welds.

A spokesman for the commission, which operates the 1.2-mile-long bridge jointly with the New Jersey Turnpike Authority, did not dispute Frank's conclusion, but said turnpike engineers had too little information to confirm anything about the crack's cause.

"Don't want to make premature assumptions without science," said Carl DeFebo Jr., the spokesman.

(Excerpt) Read more at philly.com ...


TOPICS: Business/Economy; Government; News/Current Events; US: New Jersey; US: Pennsylvania
KEYWORDS: bridge; delawarebridge; failure; infrastructure; newjersey; njturnpike; paturnpike; pennsylvania; repairs; transportation
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1 posted on 01/24/2017 8:11:35 PM PST by Tolerance Sucks Rocks
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To: Tolerance Sucks Rocks

Ike’s Fault.


2 posted on 01/24/2017 8:12:47 PM PST by dfwgator
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To: Tolerance Sucks Rocks
Pa. turnpike bridge closure causing backups up to 6 miles
3 posted on 01/24/2017 8:13:15 PM PST by Tolerance Sucks Rocks (Hey, New Delhi! What the hell were you thinking???)
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To: Tolerance Sucks Rocks
Extreme delays, congestion likely at Delaware River crossings due to NJ & PA Turnpike bridge closure
4 posted on 01/24/2017 8:14:16 PM PST by Tolerance Sucks Rocks (Hey, New Delhi! What the hell were you thinking???)
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To: Tolerance Sucks Rocks
Turnpike Bridge Connecting Pennsylvania and New Jersey Closed
5 posted on 01/24/2017 8:15:05 PM PST by Tolerance Sucks Rocks (Hey, New Delhi! What the hell were you thinking???)
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To: Tolerance Sucks Rocks
Turnpike bridge closing leads to Monday morning alert on 5 other crossings
6 posted on 01/24/2017 8:15:53 PM PST by Tolerance Sucks Rocks (Hey, New Delhi! What the hell were you thinking???)
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To: Tolerance Sucks Rocks

Interesting picture of the fractured beam in the article. You can just make out what looks like two of the weld plugs along the fracture line. The fracture is also rust red in color, so it is not newly exposed steel. The fracture must have been frowning for a long time.


7 posted on 01/24/2017 8:19:31 PM PST by Flick Lives
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To: dfwgator
Ike’s Bush's Trump's Fault.
8 posted on 01/24/2017 8:20:02 PM PST by pfflier
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To: Flick Lives

Frowning => growing (*sigh*. Autocorrect)


9 posted on 01/24/2017 8:20:40 PM PST by Flick Lives
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To: Flick Lives

If it was a typical solution at the time, it was not a mistake.

Hindsight is 20/20.


10 posted on 01/24/2017 8:29:30 PM PST by marktwain
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To: Flick Lives

Frowning is not a bad description of a fracture’s demeanor....


11 posted on 01/24/2017 8:30:12 PM PST by Paladin2 (No spellcheck. It's too much work to undo the auto wrong word substitution on mobile devices.)
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To: marktwain

That should buff right out....


12 posted on 01/24/2017 8:32:26 PM PST by Paladin2 (No spellcheck. It's too much work to undo the auto wrong word substitution on mobile devices.)
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To: marktwain

Wonder how many more mis drilled weld filled holes in beams getting ready to fail? Ruh Ro.


13 posted on 01/24/2017 8:34:37 PM PST by Palio di Siena
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To: Flick Lives

My quick look showed that about 1/2 of the fracture was rusted. That seems reasonable.

Enough redundancy in the structure to prevent a catastrophic failure.

In third world counties, they ignore this sort of thing, and just let it fail.

Why put money into maintenance when you do not have enough in your Panamanian bank account?


14 posted on 01/24/2017 8:35:21 PM PST by marktwain
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To: Tolerance Sucks Rocks

Live and learn, unless you die first.


15 posted on 01/24/2017 8:35:42 PM PST by Kickass Conservative (The way Liberals carry on, you would think "Mexico" was Spanish for "Auschwitz".)
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To: Paladin2

Rode over that bridge plenty o’ times in the ‘56 Buick we had.


16 posted on 01/24/2017 8:36:33 PM PST by Attention Surplus Disorder (Apoplectic is where we want them!)
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To: Tolerance Sucks Rocks
Designed and built in the '50s?

One suspects that the stresses from today's traffic and loads just might be exceeding the design limits; or, close to them.

Don't know, just guessing.

.

17 posted on 01/24/2017 8:49:11 PM PST by Seaplaner (Never give in. Never give in. Never...except for convictions of honour and good sense. W. Churchill)
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To: Tolerance Sucks Rocks

I haz HAZ...


18 posted on 01/24/2017 8:49:53 PM PST by null and void (Roses are red, soylent is green. Get to the shelter, it's 2017)
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To: Tolerance Sucks Rocks
Stabilization of Delaware River Turnpike Bridge Under Way
19 posted on 01/24/2017 9:13:18 PM PST by Tolerance Sucks Rocks (Hey, New Delhi! What the hell were you thinking???)
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To: Tolerance Sucks Rocks

Feel the freedom.

Bridge ahead has one cracked truss
If it doesn’t bother you
It doesn’t bother us.

Proceeding forthwith will indicate
You prefer the risk
to being late

Though if you continue straight ahead
and the bridge does fall
and you end up dead

The choice was yours and we’ll agree
You waived our
liability

Burma Shave.


20 posted on 01/24/2017 9:25:23 PM PST by MurrietaMadman
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