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Cracking Concrete's Code
ScienceNOW Daily News ^ | 2 February 2007 | Robert F. Service

Posted on 02/15/2007 1:49:01 AM PST by neverdem

Where can you go to see a cool example of nanotechnology? Well, just about everywhere. A new study reveals that plain old concrete, the most common human-made material on the planet, owes its properties to its nanoscale structure. Down the road, this new understanding could lead to novel forms of concrete that require less energy and CO2 to generate and might allow researchers to engineer its properties much as they have done with advanced steel alloys. Concrete isn't what comes to mind when most people think of nanomaterials. It's the oldest engineered construction material and was first used by the Romans. Today, some 2.5 billion tons of the stuff is made every year, but at considerable environmental cost. Concrete starts out as a combination of limestone, clay, and gypsum that is heated to 1500 degrees Celsius to form cement. When combined with water, cement glues particles of sand and gravel together to create concrete. Estimates indicate that the energy used to create concrete accounts for 5 to 10 percent of the world's CO2 emissions.

As concrete sets and begins to dry, it forms a network made up primarily of calcium-silicate-hydrate, or C-S-H. The organization of that network has long remained a bone of contention among materials experts, as concrete's structure has proven challenging to confirm with traditional tools, such as x-ray, electron, and neutron scattering. To gain better insight, Franz-Josef Ulm, a civil engineer at the Massachusetts Institute of Technology in Cambridge, and his postdoc Georgios Constantinides used a needlelike "nanoindentation" device to prod different types of hardened cement pastes--the part of concrete that holds everything together--from around the world. An atomic force microscope allowed them to see the nanostructure and judge the strength of each paste by measuring the effects of the needle. They found that each type of cement consisted of myriad 4-to-5-nanometer-wide C-S-H particles that were either randomly arranged or ordered like oranges on a store shelf. The combination of those nanostructures largely accounted for the material's strength and durability.

"It's a great paper," says Hamlin Jennings, a civil engineer at Northwestern University in Evanston, Illinois. Jennings adds that if researchers can learn to control the packing of C-S-H nanoparticles in concrete they might be able to engineer concrete like alloyed steel. Ulm says that the findings could also help researchers find novel starting materials that create the tightly packed nanostructures without vast energy inputs, thereby helping people tread a bit more lightly on the planet.


TOPICS: Culture/Society; Extended News; News/Current Events; Technical
KEYWORDS: clay; concrete; gypsum; limestone
Concrete Basics
1 posted on 02/15/2007 1:49:03 AM PST by neverdem
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To: AntiGuv

Ping


2 posted on 02/15/2007 1:51:11 AM PST by neverdem (May you be in heaven a half hour before the devil knows that you're dead.)
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To: neverdem
"Estimates indicate that the energy used to create concrete accounts for 5 to 10 percent of the world's CO2 emissions. "

Concrete Reabsorbs CO2

During the life of a concrete structure, the concrete carbonates and absorbs the CO2 released by calcination during the cement manufacturing process. Once concrete has returned to fine particles, full carbonation occurs, and all the CO2 released by calcination is reabsorbed. A recent study indicates that in countries with the most favorable recycling practices, it is realistic to assume that approximately 86% of the concrete is carbonated after 100 years. During this time, the concrete will absorb approximately 57% of the CO2 emitted during the original calcination. About 50% of the CO2 is absorbed within a short time after concrete is crushed during recycling operations. (Nordic Innovation Centre Project 03018).

3 posted on 02/15/2007 1:57:45 AM PST by endthematrix (Both poverty and riches are the offspring of thought.)
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To: neverdem

What an interesting article and link. Thanks.


4 posted on 02/15/2007 1:57:54 AM PST by grannie9 (Between slobs, dogs, and Englishmen, I'm always in hot water.)
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To: neverdem
this new understanding could lead to novel forms of concrete

Big deal. The mafia has been making shoes and overcoats out of this stuff for years.

5 posted on 02/15/2007 2:03:01 AM PST by Larry Lucido
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To: Larry Lucido

LOL...Maybe they should consult some goombahs in Joisey for future applications.


6 posted on 02/15/2007 2:09:33 AM PST by gr8eman (Everybody is a rocket scientist...until launch day!)
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To: Larry Lucido

lol...


7 posted on 02/15/2007 2:12:58 AM PST by sit-rep ( http://trulineint.com/latestposts.asp)
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To: neverdem

8 posted on 02/15/2007 2:21:40 AM PST by XR7
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To: Larry Lucido

"The mafia has been making shoes and overcoats out of this stuff for years."

As well as caskets...I have no doubt that Hoffa is bridge support on some highway.


9 posted on 02/15/2007 2:32:34 AM PST by AlexW
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To: Larry Lucido

lol


10 posted on 02/15/2007 2:59:00 AM PST by zarf (Her hair was of a dank yellow, and fell over her temples like sauerkraut......)
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To: sit-rep

Hey! Guess we're both up early this morning.


11 posted on 02/15/2007 3:09:28 AM PST by Larry Lucido
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To: neverdem

Seen quite a few laborers get hernias trying to move 2" slump concrete. Worked with a contractor a few times, over 25 years ago, who always poured with about an 11" slump. No idea how that worked out in the long run.

Been pouring for 30 years plus and 4" or 5" slump mud, has held up as well as anything anywhere else. Material varies widely and has much more deleterious effects than slump.


12 posted on 02/15/2007 3:45:17 AM PST by David Isaac (Duncan Hunter '08)
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To: Nailbiter

ping


13 posted on 02/15/2007 4:02:30 AM PST by IncPen (When Al Gore Finished the Internet, he invented Global Warming)
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To: neverdem
Estimates indicate that the energy used to create concrete accounts for 5 to 10 percent of the world's CO2 emissions.

Why is CO2 emission, or the lack of it, important? Antropogenic Global Warming is a myth.

14 posted on 02/15/2007 4:03:11 AM PST by agere_contra
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To: agere_contra

CO2 is a pollutant. That's why plants love it so much.


15 posted on 02/15/2007 4:07:53 AM PST by Fresh Wind (Vaclav Klaus: "A whip of political correctness strangles their voice")
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To: endthematrix

I believe the greater long term impact on CO2 levels of from making concrete come NOT from the energy used to make the concrete itself, but rather the CO2 absorbing vegetation the concrete replaces.


16 posted on 02/15/2007 4:08:05 AM PST by diverteach
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To: neverdem

Interesting post. Concrete has always been excellent when in compression. The problem is in tension. If there are ways to change the molecular structure to compensate for this property it would certainly be a giant step forward due to having to compensate with steel reinforcement which is very expensive.


17 posted on 02/15/2007 4:16:34 AM PST by SWEETSUNNYSOUTH
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To: neverdem
Thanks for posting. I LOVE concrete. Photobucket - Video and Image Hosting
18 posted on 02/15/2007 4:50:05 AM PST by BillyBonebrake
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To: AlexW
I have no doubt that Hoffa is bridge support on some highway.

Noted Mafia hitman the "Iceman" says that Hoffa was shot, stuffed into the trunk of a Toyota that was subsequently sent to a car crushing plant. The car was crushed and melted in a furnace. Hoffa is a hood ornament somewhere....

19 posted on 02/15/2007 6:21:46 AM PST by Thermalseeker (Just the facts, ma'am)
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To: Thermalseeker
Recycling Hoffa's carbon footprint was easier when his actual footprint is much smaller ....


Seriously, I enjoy seeing any improvement in concrete's properties, but the problem will be "aging" the new research results to prove (beyond the shadow of a bridge!) that the "new" concrete can be safely and uniformly actually crushed and made in the field by real workers (not in one pound batches by PhD's), be shipped, poured and cast in the field by real construction crews, and then having the results last for 50 - 100 years after pouring.

It's easy to see the new particles/new methods failing under vibration or stress over time.
20 posted on 02/15/2007 6:28:21 AM PST by Robert A. Cook, PE (I can only donate monthly, but Hillary's ABBCNNBCBS continue to lie every day!)
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To: Thermalseeker

"stuffed into the trunk of a Toyota that was subsequently sent to a car crushing plant."

Wow, just as in Goldfinger, but Bond got away, as always.:))


21 posted on 02/15/2007 6:29:36 AM PST by AlexW
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To: Robert A. Cook, PE
It's easy to see the new particles/new methods failing under vibration or stress over time.

From my experience, having watched literally thousands of foundations for cell towers be poured, I've come to the conclusion that they still haven't got the original formula figured out yet, at least not consistently. I've seen several dozen over the years that had to be abandoned because they never reached the proper break strength, and thus the tower could not be stacked.

22 posted on 02/15/2007 6:39:52 AM PST by Thermalseeker (Just the facts, ma'am)
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To: neverdem

"C-S-H particles that were either randomly arranged or ordered like oranges on a store shelf", sounds a bit like ICE-9 to me.


23 posted on 02/15/2007 6:40:51 AM PST by printhead
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To: Robert A. Cook, PE

Fifty to one hundred years? I was in Ephesus and saw a concrete dome 2000 years old. Part of it is still standing.


24 posted on 02/15/2007 6:49:07 AM PST by Conservativegreatgrandma
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To: Conservativegreatgrandma
Fifty to one hundred years? I was in Ephesus and saw a concrete dome 2000 years old. Part of it is still standing.

8<)

but when I'm on a bridge, I want ALL of it to still be standing - at least until I get off the top of it.

Or from under under the bottom of it.
25 posted on 02/15/2007 7:44:16 AM PST by Robert A. Cook, PE (I can only donate monthly, but Hillary's ABBCNNBCBS continue to lie every day!)
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To: neverdem
Estimates indicate that the energy used to create concrete accounts for 5 to 10 percent of the world's CO2 emissions.

I'm longing for the days when CO2 won't--bafflingly--be referred to as a pollutant any longer.

This is more ludicrous than the enviro's treatment of DDT!

26 posted on 02/15/2007 7:46:39 AM PST by TChris (The Democrat Party: A sewer into which is emptied treason, inhumanity and barbarism - O. Morton)
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To: Conservativegreatgrandma


This one is around 1,700 years old and is doing just fine. Its quite a sight if your ever in Rome.
27 posted on 02/15/2007 10:06:35 AM PST by ccc_jr (Klaatu barada nikto)
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To: ccc_jr

You're absolutely right. I've been there--twice. I've also seen a very good documentary of it on the History Channel.

Your example is far better than mine and I should have remembered this.


28 posted on 02/15/2007 11:23:08 AM PST by Conservativegreatgrandma
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To: Larry Lucido

Up this early every morning... Got to make the daily bread!!

Wake at 5, check Truline Forum, make the rounds to about 7-8 other forums and out the door at 0545 sharp. Got it down to a science babe!


29 posted on 02/15/2007 12:26:03 PM PST by sit-rep ( http://trulineint.com/latestposts.asp)
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To: diverteach
Not only C02, but water runoff. I can't help but remember a local lake was filled with dead fish, because off polluted (IIRC salted) runoff from a large mall parking lot. Also, our Deep Tunnel project in NW Illinois can dump millions of gallons of untreated runoff into Lake Michigan.

Your post reminded me of the Talking Head's tune, (Nothing But) Flowers.

30 posted on 02/15/2007 3:04:03 PM PST by endthematrix (Both poverty and riches are the offspring of thought.)
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To: neverdem; JimWforBush; The SISU kid; lump in the melting pot; Wilhelm Tell; sauropod; ...

Civil engineers ping

Ahh, a FReeRepublic topic near and dear to my heart!

Lemme know if you want on the ping list.


31 posted on 02/15/2007 3:07:43 PM PST by Fierce Allegiance ("Campers laugh at clowns behind closed doors." GOHUNTER08!)
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To: David Isaac
Seen quite a few laborers get hernias trying to move 2" slump concrete.

Gotta have the HRWR! What a loabor (and laborer!) saver! Chuck an egg in the mixrt, 60 spins, good to go! Turn a 4 slump mix into an 8" slump, with NO negative effects on the strength. It just kicks a little faster.

32 posted on 02/15/2007 3:14:45 PM PST by Fierce Allegiance ("Campers laugh at clowns behind closed doors." GOHUNTER08!)
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To: Robert A. Cook, PE

Microsilica fume (GGBFS) is the best damn thing in concrete technology since water and lime! Really helps strength, and chloide attack resistance.


33 posted on 02/15/2007 3:18:31 PM PST by Fierce Allegiance ("Campers laugh at clowns behind closed doors." GOHUNTER08!)
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To: Fierce Allegiance
WOW!...really enjoying the thread. :D
34 posted on 02/15/2007 3:28:29 PM PST by skinkinthegrass ( just b/c, you suffer from paranoia, doesn't mean they're not out to get you. :^)
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To: skinkinthegrass

LOL!

I have few loves in my life, but put everything I have into them. Beer, politics, my daughters and construction. Not necessarily in that order.


35 posted on 02/15/2007 3:33:33 PM PST by Fierce Allegiance ("Campers laugh at clowns behind closed doors." GOHUNTER08!)
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To: ccc_jr; Conservativegreatgrandma; Fierce Allegiance; sionnsar
Well yeah, sure it's been around a long time.

Big deal.

When is the contractor gonna get around to fixin' that big hole in the roof?

(And I "know" the big sports arena in that town has not flooded its ice hockey arena since the early 00's .... When THAT gonna get fixed?
36 posted on 02/15/2007 3:46:24 PM PST by Robert A. Cook, PE (I can only donate monthly, but Hillary's ABBCNNBCBS continue to lie every day!)
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To: Fierce Allegiance; pissant

Us suckers in Washington State are still paying for this hunk -o-concrete and it aint even there no more!!!!!

8^(


37 posted on 02/15/2007 3:50:32 PM PST by The SISU kid (Imagination saved us from extinction)
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To: Robert A. Cook, PE

LOL


38 posted on 02/15/2007 5:24:05 PM PST by Conservativegreatgrandma
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To: neverdem
Concrete -- made from the best stuff on Earth. (long before Snapple)

Construction automation using inflatable structures to make concrete shells:
http://www.binisystems.com/ca.html

39 posted on 02/15/2007 6:27:18 PM PST by NewJerseyJoe (Rat mantra: "Facts are meaningless! You can use facts to prove anything that's even remotely true!")
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To: Robert A. Cook, PE; Thermalseeker
Recycling Hoffa's carbon footprint was easier when his actual footprint is much smaller ....
__________________________________________________________

That explains strange behavior of, and demonic laughter emanating from, my Mom's Pinto!
40 posted on 02/15/2007 6:35:24 PM PST by Grizzled Bear ("Does not play well with others.")
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To: NewJerseyJoe

Thanks for the link.


41 posted on 02/15/2007 7:25:05 PM PST by neverdem (May you be in heaven a half hour before the devil knows that you're dead.)
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To: AlexW

That was the reluctant mafioso Mr. Solo in the Continental, not Bond.


42 posted on 02/15/2007 7:30:03 PM PST by SoCal Pubbie
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