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Collapse of Big Dig Ceiling in Boston Is Tied to Glue
The New York Times ^ | July 11, 2007 | MATTHEW L. WALD

Posted on 07/11/2007 9:00:02 PM PDT by Ernest_at_the_Beach

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To: Jack of all Trades
Is accelerated life testing used in design qualification?

It is used in materials testing before a meterial, connection or item can be relied upon by the designer for use in his design. ASTM standards and other similar standards govern much of design and construction.

Most people don't understand that in commercial construction, unlike much of residential construction, the contractor or the tradesman does not design the element, select the materials or, in most cases, even select the connection method. Such items are handled by professional designers and the contractors just determine "means and methods" to execute what is shown on the documents.

When a lift falls, a trench collapses, a schaffold breaks, a concrete form or false-work breaks or a heat torch cacthes a roof renovation on fire, you can bet on "contractor error." But even if the tradesman or his boss, for cost or ignorance, selected the wrong epoxy, the basic design was stupid in my opinion, and the first cause in any intelligent forensic review.

21 posted on 07/12/2007 7:01:49 AM PDT by KC Burke (Men of intemperate minds can never be free...their passions forge their fetters.)
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To: Ernest_at_the_Beach
A Review of the Central Artery/Tunnel Project's Use of Anchor Bolts on the CO5B1 Tunnel Finishes Contract
22 posted on 07/12/2007 7:06:11 AM PDT by mewzilla (Property must be secured or liberty cannot exist. John Adams)
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To: mewzilla
Original thread, with additional links...

Section of ceiling tumbles in tunnel (Boston Big Dig I-90/I-93, One Dead)

23 posted on 07/12/2007 7:16:26 AM PDT by mewzilla (Property must be secured or liberty cannot exist. John Adams)
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To: Ernest_at_the_Beach
I'm no engineer but the idea of depending on any type of glue to hold thousands of pounds of concrete on the ceiling of a tunnel sounds like criminal incompetence to me.
24 posted on 07/12/2007 7:24:31 AM PDT by Psycho_Bunny
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To: KC Burke
...an epoxy set anchor should not be placed in tension...

How do you explain the roof control plans of most underground mines?

25 posted on 07/12/2007 8:05:24 AM PDT by kitchen (Hey, Pericles. What are the three things a ruler must know?)
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To: Ernest_at_the_Beach

That would explain Teddy Kennedy, another unglued project.


26 posted on 07/12/2007 8:09:11 AM PDT by lexington minuteman 1775
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To: flashbunny
Wow. I’m not an engineer, but even I know that fast set epoxy isn’t for the heavy duty, long term kind of jobs.

Really? I am an engineer, and I didn't know that. With rapid set cements, they gain strength earlier, and contine on forever getting stronger. I've used epoxies for decades, and never knew fast setting stuff would actually lose strength. I know of no other material for bonging that does this without some outside force like UV degradation, which didn't happen in the tunnel.

27 posted on 07/12/2007 8:10:13 AM PDT by Clam Digger
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To: Mila
“The ceiling collapsed in one of Boston’s Big Dig tunnels a year ago, killing one woman, because builders used the wrong epoxy to hold the anchor bolts in place, the National Transportation Safety Board said Tuesday.” Oh dear God, what an unbelievably careless mistake!

The builders used the material specified. It's the designers who are at fault here. They should go to jail for manslaughter.

28 posted on 07/12/2007 8:11:56 AM PDT by Clam Digger
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To: Psycho_Bunny
I'm no engineer but the idea of depending on any type of glue to hold thousands of pounds of concrete on the ceiling of a tunnel sounds like criminal incompetence to me.

Thank God ignrant people don't make law! Epoxies are used every day for anchoring in concrete. It's epoxy anchoring compound, not just some generic glue you'd find at walmart. They just chose the wrong kind for the application.

29 posted on 07/12/2007 8:14:02 AM PDT by Clam Digger
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To: kitchen

a fully bedded rock anchor is a different animal than a simple anchor bolt, IMHO.

Next time I have a chance I will ask a fellow I know who has done some work on mined caves converted to warehousing and office what he knows of the distintion.

If I was going to arm chair design a drilled in epoxy aided anchor like this, I would have deep embedment and the anchors angled in opposition to each other so as to have a tension put upon another element to help keep it in place.

Any mining engineers out there with life safety structural credentials?


30 posted on 07/12/2007 8:14:04 AM PDT by KC Burke (Men of intemperate minds can never be free...their passions forge their fetters.)
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To: Jack of all Trades
The issue really is bad joint design in an area where even a single failure is unacceptable. They should have used J- hooks, or some other type of positive mechanical connection to the steel structure. Suspending the weight of a tractor trailer using threaded rods epoxied into blind holes? Sombody watched too many Krazy Glue commercials. There are so many factors that go into designing, producing, and qualifying high reliability adhesive bonds, that it just seems foolish to have allowed their use here.

Threaded inserts should have been placed in the concrete before the concrete was poured, but given the way the design was done on the fly, the epoxied anchors should have held if properly specified and installed. The design sucked, becaus e there was not enough redundancy or factor of safety, obviously.

31 posted on 07/12/2007 8:16:37 AM PDT by Clam Digger
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To: Ernest_at_the_Beach
Call me old-fashioned, but relying on glue to hold 26 tons of steel and concrete to the ceiling just seems like a bad idea.
32 posted on 07/12/2007 8:18:27 AM PDT by poindexter
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To: KC Burke
an epoxy set anchor should not be placed in tension,

Bzzzt. Wrong. Happens all the time, by proper design. There are lots of products specifically desigened to do just this, but the key is to get the embedment length long enough so the pullout strength is higher than the compressive strenght of the concrete. It's not easy to do, as everything has to be spot on. Mechanical anchoring systems would have been much beter, but epoxy wasn't a definite no, as long as it had been properly specified.

33 posted on 07/12/2007 8:22:16 AM PDT by Clam Digger
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To: poindexter

Modern materials are amazing, and it’s not just some simple glue you buy at walmart.


34 posted on 07/12/2007 8:25:06 AM PDT by Clam Digger
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To: Clam Digger
"material for bonging "

Probably part of the problem!


35 posted on 07/12/2007 8:33:24 AM PDT by bk1000 (A clear conscience is a sure sign of a poor memory)
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To: bk1000

DAMN TYPO! LOL! Bonding, I meant to say, obviously.


36 posted on 07/12/2007 8:41:41 AM PDT by Clam Digger
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To: Ernest_at_the_Beach

Uhhh..... it was reported that the problem was with the use of epoxy since the day the accident happened. Not sure why this is being reported as something new.


37 posted on 07/12/2007 8:50:58 AM PDT by newguy357
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To: Clam Digger

I know, I know....I’m just sayin’...


38 posted on 07/12/2007 9:10:48 AM PDT by poindexter
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To: KC Burke

I’m not an engineer, but I could tell that there would be problems of some sort with this project when I visited Boston as a tourist about three years ago. At that time the project was already years behind schedule and billions over budget. Despite this, the downtown dig was still an open trench with lots of braces and cement forms everywhere. I was there for three days and never saw more that two dozen workers or so, many of them supervisors going in and out of construction trailers. My impression was one of a gravy train for the unions with all involved determined to move it forward as slow as possible so the project had turned into a job for life. I suspect that their amount of overtime took precedence over quality of work concerns.


39 posted on 07/12/2007 9:27:27 AM PDT by finnigan2
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To: newguy357
From the article:

the National Transportation Safety Board said Tuesday.

They were making sure .,....

40 posted on 07/12/2007 9:41:17 AM PDT by Ernest_at_the_Beach (The DemonicRATS believe ....that the best decisions are always made after the fact.)
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