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Ford's Trade-In: Truck to Use Aluminum in Place of Steel
WSJ ^ | 07/26/2012 | MIKE RAMSEY

Posted on 07/27/2012 2:33:00 PM PDT by Responsibility2nd

Edited on 07/27/2012 2:39:50 PM PDT by Admin Moderator. [history]

ALLEN PARK, Mich.

(Excerpt) Read more at online.wsj.com ...


TOPICS: News/Current Events; US: Michigan
KEYWORDS: aluminum; automakers; cafe; energy; energypolicy; ford; fordmotor; fordtrucks; greenreligion; manufacturing; physics
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To: cableguymn

Lots of specialty alloys to combat that problem


101 posted on 07/27/2012 6:11:21 PM PDT by Figment
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To: Yo-Yo

Agreed.Aluminum can be much cheaper as well as being lighter when you are talking about casting. Body parts are going to be another story. Wouldn’t be surprised to see them use more plastic and some aluminum, but not all aluminum


102 posted on 07/27/2012 6:16:47 PM PDT by Figment
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To: mriguy67

They will take the tail gate. They are already made to come off. Very easy if someone leaves it unlocked.


103 posted on 07/27/2012 6:18:07 PM PDT by cableguymn (For the first time in my life. I fear my country's government.)
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To: C210N
Totally agree, I was referring to the strength though.

At Northwest Airlines we received a used 747 cargo version bought from an Asian cargo carrier, ergo, lots of ocean side airports.

It was scheduled for a light check at MSP which soon went into a heavy check and subsequently into a major check.

Over 6,000 write ups on that one plane, which of course, NWA management thought was a work action.

Fasteners along the keel beam had exfoliation (how aluminum corrodes) higher than the fastener heads.

The other aspect of the truck is if the cab is aluminum and the frame still steel, isolation of the dissimilar metals will have to be addressed due electrolytic corrosion. These two metals have different electrical properties causing current flow between them when touching, hence the corrosion.

104 posted on 07/27/2012 6:21:24 PM PDT by Puckster
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To: BlatherNaut

The windstar is another one that will rust to pieces and major parts will fall off.. Like rusted sub frames that allow the control arms to separate from the van or rear axles that rust out from the inside out and can kill ya..

The taurus had the same type of problems with subframes fall out due to rust and broken springs again due to rust..

Good luck to um. Buy the time I get around to buying one of this marvels they will have been well tested. I don’t by anything with less than 250K on it. My current van(s) will be turning 300K in 1-5 months.

Both are pre-bail out Chevy’s.


105 posted on 07/27/2012 6:24:17 PM PDT by cableguymn (For the first time in my life. I fear my country's government.)
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To: Nowhere Man

If they want to make a rustless car, why not stainless steel?

Weight and cost. This isn’t about rust prevention, it’s about weight reduction to meet fuel economy


106 posted on 07/27/2012 6:25:02 PM PDT by Figment
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To: anoldafvet

I believe the OBAMA CAFE standard for cars and light trucks in 2025 is 54.5 mpg. There are almost NO vehicles today that can meet that standard. I think the Prius does but if you are over 5”5” tall, forget it.


The Volkswagen diesels are very close to 54.5 MPG but to meet the “average” it’s going to have to be close to 100 MPG to balance with the pickups.

As much as I hate the Prius, Ford stuck me in one while they waited for parts for my Windstar during the recall. It was slow as snot but my 6 foot body fit in it just fine.


107 posted on 07/27/2012 6:29:06 PM PDT by cableguymn (For the first time in my life. I fear my country's government.)
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To: Boiler Plate

I’ll have to take your word for it. Rovers don’t seem to last long up here in the rust belt. (I don’t know why.. traded and sent some place else?) Sometimes you see one that is a year or two old, but never much older than that.


108 posted on 07/27/2012 6:30:57 PM PDT by cableguymn (For the first time in my life. I fear my country's government.)
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To: Hodar

“painting Aluminum is going to be an issue.”

The least of their worries.

Auto makers have been painting aluminum for decades. Ever see a Miata hood with bad paint? Even Dodge has used aluminum hoods on their trucks for the last 4 or 5 years without a problem.

Biggest bitch I have with aluminum body panels is that they dent SO easy. We had a hail storm once that didn’t do a thing to the steel parts of my vehicles, but dented the hell out of one of the hoods- which was aluminum.

I wish the damned Govt. would stay out of our business.


109 posted on 07/27/2012 6:31:38 PM PDT by Nik Naym (It's not my fault... I have compulsive smartass disorder.)
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To: yefragetuwrabrumuy

There is no such thing as “just” aluminum (unless you’re extracting ore) it is all alloy of differing concoctions. Even your beer can is an alloy specifically chosen for that lone purpose. I work in aluminum die casting, we use three different alloys for different parts according to the application and customer demands. There is no pure aluminum.


110 posted on 07/27/2012 6:32:08 PM PDT by Figment
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To: count-your-change

but it’ll only last 5 or 6 years...


111 posted on 07/27/2012 6:34:58 PM PDT by cableguymn (For the first time in my life. I fear my country's government.)
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To: count-your-change

More expensive per pound, cheaper by volume


112 posted on 07/27/2012 6:37:52 PM PDT by Figment
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To: C210N

Salt is not deadly to aluminum. In the air or in the sea. Galvanic action with other metals however can be deadly. But aluminum will oxides rapidly in any environment and the resultant aluminum oxide layer will protect the aluminum from further corrosion in metal free environments with ph between about 4.5 to 8.5. Salt or no salt. Water or no water.


113 posted on 07/27/2012 7:04:20 PM PDT by jwalsh07 (.)
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To: Figment

I quite agree. But alloy metallurgy is so ridiculously complicated I can’t do more than opine that there might be something that aluminum could be doped with to make it much better for vehicular use.

Just wondering, have you seen any transparent aluminum? I am so hoping that somebody can figure out a way to mass produce it.

http://phys.org/news167925273.html


114 posted on 07/27/2012 7:07:43 PM PDT by yefragetuwrabrumuy
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To: Little Bill

I remember the order coming down during Lam Sahn 719 for

tankers to be inside the tanks.Those rpg’s would do a number

On ‘em.Saw many with the top of the hull flapping when they

were being retreived

They also ordered everyone to wear flak jackets and pots


115 posted on 07/27/2012 7:26:47 PM PDT by Harold Shea (RVN `70 - `71)
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To: yefragetuwrabrumuy

Just wondering, have you seen any transparent aluminum? I am so hoping that somebody can figure out a way to mass produce it.

If someone can figure a function that it cheaply fits, it will catch on in manufacturing. If not , it will just be a cool afterthought.It will have to fit a practical use and be cheap to manufacture to be of any use


116 posted on 07/27/2012 7:28:29 PM PDT by Figment
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To: DannyTN

Do they even think they make an aluminum that is as tough as steel? <<<

of course they do!!...it’s just 4 inches thicker and has to weigh as much!


117 posted on 07/27/2012 7:33:02 PM PDT by M-cubed
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To: yarddog

Sky King was the man... the father of Penny. He flew the plane and triumphed over the bad guys.

LLS


118 posted on 07/27/2012 7:34:11 PM PDT by LibLieSlayer (Don't Tread On Me)
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To: cripplecreek
Don't even tell me about “safety anti-lock breaks”...I was almost killed ‘cause I couldn't get into the slide I wanted to avoid the head on...at least i could have had them hit be in the rear side if I'd have had actual breaks and could have gotten sideways!!
119 posted on 07/27/2012 7:43:10 PM PDT by M-cubed
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To: Figment
it’s about weight reduction to meet fuel economy <<

hell....if that's all it's about..make ‘em out of paper....in a good headwind they may get off the ground if designed right...

120 posted on 07/27/2012 7:49:14 PM PDT by M-cubed
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