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Methanol Wins - It’s time to open up the Open Road with H.R. 1687.
NATIONAL REVIEW ONLINE ^ | December 1, 2011 | Robert Zubrin

Posted on 12/01/2011 10:55:05 PM PST by neverdem

Methanol Wins
It's time to open up the Open Road with H.R. 1687.

On August 2, I published an open wager on National Review Online. I offered to bet up to ten people $10,000 each that I could take my 2007 Chevy Cobalt, which is not a flex-fuel car, and, running it on 100 percent methanol, get at least 24 miles per gallon on the highway. Since methanol averages less than half the price of gasoline — and can readily be made from coal, natural gas, or any kind of biomass without exception — this would demonstrate superior transportation economy from a non-petroleum fuel that is producible from plentiful American resources.

Unfortunately, no one took the bet. That fact alone says a lot. Of the 7 billion people on this planet, there are about a million or so who know a great deal about cars. Clearly, not one of them was sufficiently doubtful that it could be done to put his money on the line. Although it left me short a nice chunk of easy cash, the refusal of anyone to accept my challenge should have settled the matter. But some people, while refusing to take the bet, still demanded that I conduct the test anyway. I did, and here are the results.

First, I ran the car on 100 percent methanol. This required replacing the fuel-pump seal made of Viton, which is not methanol compatible, with one made of Buna-N, which is. The new part cost 41 cents, retail. In order to take proper advantage of methanol’s very high octane rating (about 109), I advanced the timing appropriately. This dramatically improved the motor efficiency and allowed the ordinarily sedate sedan to perform with a significantly more sporty spirit. As measured on the dyno, horsepower increased 10 percent. With these modifications complete, I took my Cobalt out for a road test. The result: 24.6 miles per gallon.

When I first made the bet, many commentators thought that I would aim for high-efficiency performance with high-octane fuel by increasing the compression ratio of the engine (which is how race-car drivers using methanol have done it for the past half-century). However, with modern cars using electronic fuel injection, this is unnecessary. Instead, the necessary changes to the engine can be made simply by adjusting the Engine Control Unit software. Thus, except for switching the fuel-pump seal as noted above, no physical changes to the car were required.

Other critics commented that while I might be able to achieve good fuel economy, the idea was impractical because the emissions would not be acceptable. In response, I had the car tested for emissions with 100 percent methanol (M100), 60 percent methanol (M60), and ordinary gasoline (i.e., E10, which contains about 10 percent ethanol), and for comparison, did mileage tests for these alternatives as well. The results of all these tests are shown in the table below.

It can be seen that, far from failing to meet emissions standards, the Cobalt running on methanol was extremely clean, beating both the strict Colorado emissions standards and the national EPA averages by an order of magnitude. The complete elimination of carbon-monoxide emissions when using M60 is particularly remarkable — so much so that I initially thought it was an experimental error caused by faulty equipment at the emissions test station. I tested it again at a different station and got the same result.

Returning to the subject of fuel economy, this can be evaluated by dividing the miles per gallon by the pre-tax spot price of the fuels in question in order to obtain the pre-tax miles per dollar shown in the table above. It can be seen that when methanol is used, fuel-economy improvements of 40 percent can be achieved. (The spot price shown in the table is the New York Harbor spot price of gasoline and the non-discounted Methanex spot price, both averaged over the past year.)

These results should not be too surprising. Methanol contains about half the energy content of gasoline, but its high octane allows it to be burned more efficiently, and thus obtain two-thirds of the mileage. The fact that the Cobalt could easily be made to use it should be no shock either: While not a flex-fuel car, the Cobalt uses the same E-37 computer and the same engine as GM’s HHR, which is a flex-fuel car. In fact, all GM cars sold in the U.S. for the past five years use either the E-37 (for small cars) or the equally flex-fuel-capable E-38 (for larger cars), and so all are capable of flex-fuel operation provided they are programmed correctly. The same is true at Ford, whose cars, whether flex-fuel or not, indiscriminately use the same “black oak,” “green oak,” or “silver oak” computers. Without question, the same must be the case for European and Japanese cars as well, since all are sold in Brazil, where flex-fuel capability is mandatory.

There was a time when adding flex-fuel capability to an automobile increased its cost by about $100. This is no longer true. Now almost all new cars already have flex-fuel hardware, and could easily be marketed as flex-fuel vehicles. Yet the automakers have failed to do so. This is an extraordinary disservice to the nation, because it is preventing us from meeting our fuel needs using our own resources. The United States has only about 4 billion tons of oil reserves, but over 270 billion tons of coal, unknowably vast supplies of natural gas, and by far the world’s most powerful agricultural sector — all of which could be used to produce methanol. Yet instead of being able to put these assets effectively to use to meet our transportation needs, we are being forced to buy 5 billion barrels per year of imported oil. At $100 per barrel, this is costing us $500 billion per year, a deduction from our GDP equal to that required to support 5 million jobs, at $100,000 annually per job.

The Open Fuel Standard bill (H.R. 1687) would remedy this situation by requiring automakers to activate the flex-fuel capabilities of their vehicles. This would open the market to fuels producible from plentiful domestic resources not under cartel control, free us from looting by OPEC, create millions of jobs, slash our deficit, reduce the flow of income to the Islamists, and cushion us from counter-effects should forceful action be required to deal with threats such as the Iranian nuclear-bomb program. Introduced by Reps. John Shimkus (R., Ill.) and Eliot Engel (D., N.Y.), its current bipartisan list of sponsors includes liberals such as Jim McDermott (D., Wash.), Allyson Schwartz (D., Pa.), Steve Israel (D., N.Y.), and Howard Berman (D., Calif.) to conservatives Dan Burton (R., Ind.), Roscoe Bartlett (R., Md.), Tom Cole (R., Okla.), and Allen West (R., Fla.), as well as many in between. It is a bill clearly in the national interest, and should be supported by everyone from left to right.

By eliminating the artificial incompatibility between the vehicles we drive and the fuels we can make ourselves, the Open Fuel Standard bill will unchain the Invisible Hand, creating a true free market in vehicle fuels. Those reluctant to embrace it need to answer the following questions: In whose interest is it that Americans should continue to be denied fuel choice? In whose interest is it that America’s vast natural-gas, coal, and biomass resources remain unusable as a source of liquid vehicle fuel? In whose interest is it that America continue to give hundreds of billions of dollars each year to foreign potentates bent upon our destruction, instead of paying our own people to make fuel out of our own resources? In whose interest is it that a foreign cartel retains unlimited power to raise the cost of our fuel? In whose interest is it that we remain in the power of our enemies? Finally, should their interests be allowed to prevail, or should ours?

The fault, dear reader, is not in our cars, but in ourselves, that we are tributaries. We can set ourselves free, but action is required.

— Dr. Robert Zubrin is president of Pioneer Astronautics, a member of the Steering Committee of Americans for Energy, and author of Energy Victory: Winning the War on Terror by Breaking Free of Oil. His next book, Merchants of Despair: Radical Environmentalists, Criminal Pseudoscientists, and the Fatal Cult of Antihumanism, will be published by Encounter Books in February.

editors note: This article has been amended since its initial publication.



TOPICS: Business/Economy; Editorial; Foreign Affairs; Politics/Elections
KEYWORDS: energy; hr1687; methanol
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To: WinMod70

Informative post, as are a few others by others prior covering similar points. Thanks!


41 posted on 12/02/2011 6:30:26 AM PST by bvw
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To: Pontiac

He is discussing Methanol, not Ethanol.


42 posted on 12/02/2011 6:42:45 AM PST by 6ppc (It's torch and pitchfork time)
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To: LibertyRocks
not many negatives.

Try this, methanol evaporates more easily, and is poisonous when inhaled. 1 oz could be a lethal dose. Since it is lighter than gasoline, the vapors also float a bit higher.

Methane burns invisibly.

Methane is more corrosive to rubber and many plastics than ethanol, and ethanol is more corrosive than gasoline.

Methanol is a weak acid and is corrosive to aluminum.

Methanol can make starting in cold weather harder.

Methanol is highly hydroscopic, and will suck water out of the air and so must be kept in tightly sealed containers to keep it from getting watered down.

Methanol burns cooler and can be put out with water, so there are some safety advantages. The lack of visible fire makes it less scary to the fans at a race track, but more dangerous to the drivers without nomex suits.

This isn't going to be a drop-in replacement for gasoline, but then again, ethanol required some re-engineering too. I think the poison problem will be hard to work around.

43 posted on 12/02/2011 7:50:13 AM PST by slowhandluke (It's hard to be cynical enough in this age.)
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To: foxfield

I sincerely doubt that I am wrong.

I’ve seen too many other Fed. “Choices” become Fed. MANDATES!

My cars cannot tolerate even E-15, which is already in the works to become the unavoidable norm.
Then it will be E-20, 30-40 etc., until NO pre-computer cars can be driven unless the owner is VERY wealthy and buys custom fuel at some insane price, or has his engine rebuilt specifically to run Alky.

I remember the result when they took the Lead out of our gas, lots of cars destroyed due to valve recession (premature wear).

Lots of cars being ruined currently due to the removal of Zinc from the oil, to protect catalytic converters.
Without the Zinc engines without a roller valve train get flat cams, I know this to be true, it’s happened to THREE of my engines in the last five years.

I am a trained mechanic, and an enthusiast, I know very well where this bill is heading us.


44 posted on 12/02/2011 9:43:50 AM PST by Loyal Sedition
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To: Moonman62

From what I can find, it depends on where it is made and the intended use.

Once it becomes a way for the greenies to destroy older “Gas Guzzler” cars it WILL be subsidized in the U.S.


45 posted on 12/02/2011 9:46:00 AM PST by Loyal Sedition
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To: neverdem

There are several flaws in this article.

First is air/fuel ratio. Gasoline is normally used at approximately 14:1 air to fuel, by weight. Methanol is normally used at approximately 6:1 air to fuel by weight.

This means either your carburetor jets or your fuel injectors need to be MUCH larger to allow proper flow.

The author mentions methanol’s effects on Viton, but neglects its effects on other components in cars. Also, methanol is hygroscopic, meaning it sucks up water, causing corrosion.

Methanol is a great fuel in a properly engineered system. But change one seal and go is a recipe for disaster.


46 posted on 12/02/2011 10:14:16 AM PST by jimt (Fear is the darkroom where negatives are developed.)
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To: neverdem

Ethanol ‘draws water’ while it is standing in your tank. Condensation will kill your efficiency in short order.

Such ‘water in the fuel’ is a source of rust for metal parts, along with the aforementioned problems with gaskets, etc.

The fuel lines in cars- both current & older are not compatible with Ethanol, either. Replacing them with STAINLESS STEEL lines is the only thing that works.

Ask the manufacturers of fuel pumps for racing. They are facing this problem daily.


47 posted on 12/02/2011 11:20:16 AM PST by ridesthemiles
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To: Loyal Sedition
The true cost of alky fuel are clearly manipulated in this article, they do not reflect the true expense.

Not only are the tax’s and subsidies not mentioned, neither are the inefficiencies of alcohol production.

You are right to challenge any suggestion that alcohol made from corn is contributes to energy independence or in any other way is of any particular benefit to the public. Corn alcohol, however, is ethanol, and the article discusses and advocates for a different chemical, methanol, which although it is an alcohol is Ethanol, which is being crammed down out throats and is therefore about 10% of the "gasoline" we find at the gas station, is subsidized.

OTOH Methanol is not subsidized because there is no political gain to promoting its use when you are stumping for electoral votes in the Iowa Caucus. It is only half the price of gasoline, but it also is only half the fuel value. Its advantage over gasoline lies in its octane rating which the article says is 109. He boasts that he didn't have to increase the compression ration to get good (on a miles per dollar, not miles per gallon) fuel economy. But speaking as one with a degree in mechanical engineering, I assure you that he would have gotten even better results if he had increased the compression ratio. The advantage of simply advancing the spark instead is that he had no mechanical change to make in order to switch between methanol and gasoline.

The other advantage is of course that the natural gas to convert to methane is under our dirt rather than coming from the Middle East. Which means American business opportunities and American jobs - not to mention, American tax revenues - rather than exporting hundreds of billions of dollars to people who don't have our best interests at heart.

48 posted on 12/02/2011 3:47:28 PM PST by conservatism_IS_compassion (DRAFT PALIN)
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To: conservatism_IS_compassion

There is no free lunch, if Methanol became popular prices would rise very quickly, probably taking the source material up with it.

Used as fuel, all fuel taxes would be applied.

Anyone who wants to run is free to do so, I just do not want to lose the legal/practical ability to use MY cars due to an incompatible fuel being shoved down my throat.
I can assure you Methanol is VERY incompatible with every car I currently own, or ever intend to own.


49 posted on 12/02/2011 3:57:55 PM PST by Loyal Sedition
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To: Loyal Sedition

Anyone who wants to run IT is free to do so.....


50 posted on 12/02/2011 4:00:43 PM PST by Loyal Sedition
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To: Loyal Sedition
There is no free lunch, if Methanol became popular prices would rise very quickly, probably taking the source material up with it.
The assumption is that the availability of the feedstock - natural gas - is rapidly increasing. Methanol is simply a mode for the storage of natural gas in a liquid form.
Used as fuel, all fuel taxes would be applied.
One way to put a finger on the scale would be to tax methanol at the same rate per gallon as gasoline. That would be unfair to methanol because you only get about half the heat energy from a gallon of methanol, and about 2/3 as much mileage. The road tax is supposed to fund the maintenance of roads, which maps to mileage rather than either volume of fuel or heat value.

51 posted on 12/02/2011 6:30:31 PM PST by conservatism_IS_compassion (DRAFT PALIN)
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To: conservatism_IS_compassion

NIMBY’s and Eco-Nuts are doing their best to prevent further shale gas production.
If they were true to their “Green” rhetoric they would support it, but their true agenda is to shake down anyone they can for a profit.
I wish I could find the link to the recent article detailing how the ‘nuts here in Nevada formed a “Green” corporation for the SOLE PURPOSE of shaking down the natural gas pipeline company building in our northern region.
The agreed to NOT sue and hold up the project, provided the pipe company gave them a suitable “Donation”, which I recognize as extortion.
IF Methanol becomes a significant source of energy, particularly mobile energy, the ‘nuts will invent all sorts of “Studies” to sound the alarm and drive up prices.
My main point is that if PRIVATE enterprise wants to gamble on Methanol, with PRIVATE funding, fine.
But use real world numbers for any comparison, not a single “Test” which left out important criteria, endurance testing, effect on older vehicles, etc.

You can count on all levels of Gov. Org. to put their finger on the scale, they are desperate for additional revenue and “Fair” is not a concern to them.
You have probably seen their efforts to change the tax law, desiring to put transponders in our cars to track our mileage?
This is one of the unintended(?) consequences of mandating mileage, and pushing electric/hybrid, less gas sold = “Need” to raise taxes.

I see this legislation setting the stage for the eventual outlawing of traditional Gasoline, which I depend on for all of my vehicles.


52 posted on 12/02/2011 7:00:35 PM PST by Loyal Sedition
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To: neverdem

Thanks for the ping!


53 posted on 12/02/2011 9:31:16 PM PST by Alamo-Girl
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To: Wonder Warthog
I have myself wondered why it wasn't being considered.

LOL! That should be obvious. Everything this administration and the watermellon gang have proposed has a snowball's chance in Hell of working.

Which is perfect for them. They pump billions of our dollars into shell corporations which fail when the gimmie is gone, and the money ends up lining the pockets of the people who are in on the scam.

If I want 'green', I'll blow my nose. Otherwise, I want something effective, and as motor fuels go, I have used gasoline, propane, and diesel to good effect.

We have resources, if the Government would back off and let us develop them.

54 posted on 12/02/2011 9:49:01 PM PST by Smokin' Joe (How often God must weep at humans' folly. Stand fast. God knows what He is doing)
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To: Loyal Sedition
I was referring to your calling the bill "odious". Your other points are well taken.

I like the bill because it moves us closer to more fuel choices and free market determination of outcomes. Big government will always try to abuse it's power, but this bill is a step away from mandates. Stopping government mandates, subsidies, and other mischief is another problem.

I do wonder about the feasibility of making flex-fuel engines such that one could simply use any fuel (gasoline, methanol, ethanol) that is readily available. As a trained mechanic with much more expertise that I, what can you tell us about the feasibility of such a flex-fuel engine?

55 posted on 12/03/2011 5:06:29 AM PST by foxfield (Yes, we Cain!)
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To: Pontiac
This is not a fair comparison however. Gasoline is taxed at the state and federal level while Ethanol is subsidized.

Neither are the numbers the author uses in his study.

Here in the People's Socialist RepubliK of Illannoyed, Ethanol or E85 gasoline is only 20-30 cents per gallon less than regular gasoline, so the economics don't work out the way the chart above shows. The price of Ethanol has to be minimally HALF the cost of a gallon of regular gasoline for the economics to work out, primarily due to the dramatic loss of mpg efficiency of ethanol vs. regular gasoline (as the chart above shows.)

By way of economic comparison:

Gasoline here: $3.49/gallon
Ethanol here : $3.19/gallon

With a 50 cent per gallon state subsidized rebate, it's then $2.69 which still doesn't deliver the mpg per dollar that regular gasoline does.

So unless the cost of methanol is minimally half the cost of a regular gallon of gasoline, the economics don't work out. (And if you believe Ethanol will ever sell for half the price of regular gasoline, I have some swampland in Las Vegas to sell you.)

56 posted on 12/03/2011 5:20:00 AM PST by usconservative (When The Ballot Box No Longer Counts, The Ammunition Box Does. (What's In Your Ammo Box?))
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To: Loyal Sedition
Without the Zinc engines without a roller valve train get flat cams, I know this to be true, it’s happened to THREE of my engines in the last five years.

Oh this is just great. I recently bought a classic Corvette (C3) with the original V-8. How do I protect the engine and ensure I have oil wit Zinc in it? Is there a specific brand I can/should buy and/or stock up on?

57 posted on 12/03/2011 5:25:04 AM PST by usconservative (When The Ballot Box No Longer Counts, The Ammunition Box Does. (What's In Your Ammo Box?))
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To: neverdem

Methanol is much more hazardous to humans than even gasoline. And it is not cheaper.


58 posted on 12/03/2011 5:28:08 AM PST by jjotto ("Ya could look it up!")
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To: usconservative

Zinc additive is available.

Of course it’s another expense and something to remember at every oil change.
I lost several cams before I became aware of the zinc being removed from oil.

The good news is that if the engine has been “Broken in” and the cam is OK you have less to worry about so long as you begin using zinc reinforced oil now.
Even the Ppfessional engine builders are ruining cams in new engines, despite exotic break-in lubricants, if the oil has no zinc.

If you just bought the car, give it an oil change, and add the zinc.
You should be able to find it at any good speed shop, such as Summit Racing.

Until recently you could buy premium oils with sufficient zinc in them, but the Fed, are forcing the zinc levels lower constantly.
With a new year just around the corner I expect the zinc levels have dropped again.


59 posted on 12/03/2011 10:11:07 AM PST by Loyal Sedition
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To: foxfield

“I do wonder about the feasibility of making flex-fuel engines such that one could simply use any fuel (gasoline, methanol, ethanol) that is readily available. As a trained mechanic with much more expertise that I, what can you tell us about the feasibility of such a flex-fuel engine?”

Sure you can, we already have variable valve timing and fuel injection technology, thanks to Racing Car developed technology passing into the mainstream.

Variable valve timing can be used to alter effective compression (within limits), fuel injection and computers can compensate for fuel energy density (within limits).

I actually have a “Flex Fuel” vehicle.
A 1984 Chevy truck, it can run on Propane or Gasoline.
Of course the power and mileage are very poor on propane as it has less latent energy and the engine was not built specifically for propane.
The propane tank also uses up half the cargo area.

We have the ABILITY to do almost anything, Fed. willing, but the price and complexity would be ridiculous.
The resulting car would require either massive subsidies (Hello Volt!) or forced purchase via legislation (Hello air-bags, catalytic converters, 5 MPH bumpers, side impact Beams, third tail light, etc!).

The difference in required fuel flow rate would probably require additional fuel injectors for the less dense fuels.
The added complexity will accelerate the rate at which cars become disposable, the cost of labor for repair can exceed the value of the car, even relatively new cars.
This trend is already apparent, particularly for major items such as transmission or engine failures.
Once out of (extended?) warranty modern cars have little remaining value.
It is less energy consuming to repair a car than to make one, but few people ever think of that.

Like so many other Gov. Org. programs to save us from ourselves, it’s all just a matter of forcing us to bear the cost.

I suppose that if the Gov. Org. can mandate the purchase of medical insurance, I guess they can also mandate we buy a new car with the latest gee-wiz technology every three years too?


60 posted on 12/03/2011 10:37:09 AM PST by Loyal Sedition
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